Introducing the Soft Plastic Granulation Line, a true marvel in the realm of sustainable solutions. This innovative line is designed to transform soft plastics into valuable granules, seamlessly turning waste into an asset. With a commitment to efficiency and quality, this line promises to be an indispensable asset for any operation focusing on recycling and environmental stewardship.
Customers are presented with the flexibility to choose between two-stage, three-stage, and four-stage machines tailored to specific production needs. The expertly crafted design ensures exceptional compatibility and superior granulation quality. This granulator excels in recycling dirty waste and producing scraps with precision. Featuring a high-torque gearbox, it operates quietly and smoothly, while the specialized screw design enhances coordination, significantly reducing black spots and color discrepancies in particles. Customized to the material's characteristics, it includes forced feeding and a hydraulic mesh changer for optimal capacity and power efficiency. Additionally, equipped with advanced vacuum and conventional exhaust systems, it effectively eliminates moisture, exhaust gases, and impurities, ensuring stable extrusion and consistently superior solid particles.
Presenting the Hard Plastic Granulation Line, a robust solution engineered to handle the complexities of hard plastic recycling. This line is meticulously crafted to withstand the rigors of processing tough materials, efficiently breaking them down into premium granules for a variety of reprocessing applications. Ideal for industries aiming to maximize resource utilization and sustainability.
The cutting-edge Machine Line revolutionizes plastic processing by heating and melting diverse raw plastic materials, which are then expertly cut into small, uniform particles using a high-speed rotating cutter. This dynamic process involves rapid rotation, stirring, and rubbing, ensuring the particles are of consistent size and shape. As a result, the machine enhances the reprocessing performance of plastics, setting new standards for quality and efficiency in the industry.
This advanced machine line is pivotal in minimizing plastic degradation and producing superior quality particles. It's an invaluable asset for clients focusing on recycling PP, PE, and other hard material plastics. User-friendly and efficient, it represents a highly practical granulation recycling mode, gaining immense popularity in the PP and PE recycling sectors. Experience the ease of operation and high-impact results that make this machine line a leader in its field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the future of eco-conscious living with plastic recycling, designed to significantly slash environmental pollution. This innovation ensures the safeguarding of land and water resources against harmful plastic waste.
Resource conservation: Harness the power of recycling to revolutionize resource management. By breathing new life into plastic products, we lower the demand for virgin plastics and honor our non-renewable treasures, such as oil, with sustainable practices.
2. Policy support
Government promotion: Worldwide governments are on a mission to champion environmental conservation. They are unveiling dynamic policies and regulations, eagerly supporting and fostering the flourishing plastic recycling industry.
Economic incentives: Unlock unparalleled growth with economic incentives! In various nations, governments offer appealing tax benefits and generous subsidies to propel plastic recycling firms, fueling industry advancement.
3. Market demand
Enterprise demand: As eco-awareness skyrockets, a surge of enterprises is turning towards recycled plastics. This strategic choice reduces their environmental impact, reflecting a commitment to a greener planet.
Consumer preference: A green wave is sweeping the market! Consumers are passionately opting for environmentally friendly products, willing to invest more in items crafted from recycled materials.
4. Technological progress
Recycling technology: Witness a revolution in recycling as technology takes center stage. These cutting-edge advancements enhance process efficiency, cost-effectiveness, and elevate the quality of recycled products.
Innovative applications: Welcome a new era of possibilities with recycled plastics! The pioneering development of materials and processes broadens their application, penetrating fields like building materials and textiles with eco-friendly solutions.
5. Global Trends
International Cooperation: A global alliance is forming! Environmental organizations and enterprises worldwide are uniting forces, driving the collective momentum to propel the plastic recycling industry forward.
Standardization: The world is setting benchmarks! International standards are being crafted to elevate recycled plastic quality, facilitating their seamless integration and widespread use in the global market.
The plastic recycling industry boasts expansive prospects and unparalleled advantages. It promises to mitigate environmental pollution, conserve invaluable resources, and enjoys unwavering support from policies and market demand. With relentless technological advancements and bolstered by global cooperation, the plastic recycling industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is tailored to the client's desired final material cleanliness and production capacity. We can recommend the most efficient granulation line combination that aligns with your budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Offers a simple, cost-effective design, ideal for processing straightforward plastics like single-material PP and PE. It has limitations with mixed or impurity-laden materials, delivering modest processing capabilities.
Twin screw: Superior in mixing prowess, this option excels with recycled or mixed materials, such as PP and PE combos. Perfect for materials needing additive enhancements, it offers higher yield and operational stability.
Triple screw: Tailored for high-output, precision-demanding scenarios like high-end engineering plastic granulation. It commands higher costs and complex maintenance but delivers exceptional results.
Suggestion: For recycled or mixed, modified materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator provides an effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact granulator, capable of processing between 50 to 200 kg/hour. Ideal for startups and small-scale production, this machine offers efficiency and reliability in a compact package.
Explore our versatile medium-sized granulator, processing between 200 to 500 kg/h. This powerhouse is a staple in recycling plants and modified plastic facilities, offering robust performance and adaptability.
Discover our large granulator, designed for over 500 kg/hour throughput. Perfectly paired with a high-power motor and advanced automation systems, it meets the demands of high-volume operations seamlessly.
Innovative adjustment method: Effortlessly adjust capacity by tweaking the screw speed, feeding speed, or mold aperture for customized, efficient production.
Q: Can the equipment handle challenges like high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: Some of our equipment integrates a pre-drying system, such as a hopper dryer, ensuring better processing conditions. However, for high humidity raw materials like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is recommended.
Q: Can it support various types of melted plastics? Is equipment adjustment needed when switching raw materials?
A: With higher melt indices, materials exhibit increased flowability. For example, LDPE with MI=10 processes more smoothly than HDPE with MI=2, facilitating efficient operations.
Q: What controls are in place for particle uniformity, density, and shape?
A: Uniformity of particles is influenced by the screw design, such as a greater aspect ratio promoting consistent plasticization, coupled with precise temperature control.
Particle shape is determined by the cutting method employed:
Underwater strip cutting: Produces regular particles, ideal for applications demanding high precision.
Hot cutting grain: Delivers high efficiency, though it may result in burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in leading the charge towards a greener tomorrow, equipped with cutting-edge solutions that redefine plastic recycling efficiency.
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