Soft Plastic Granulation Line
Customers are presented with the flexibility to select from two-stage, three-stage, and four-stage machines, tailored precisely to meet their production needs. Our uniquely engineered design not only ensures exceptional compatibility but also optimizes the granulation process. This granulator excels in recycling not just standard waste, but also in tackling dirty scraps with finesse. Featuring a high-torque gearbox design, it operates with minimal noise and utmost smoothness. The intricately crafted special screw design enhances coordination, thereby minimizing issues like black spots and color variations in the granules. Equipped with forced feeding and a hydraulic mesh changer, it adapts seamlessly to material characteristics, boosting capacity while conserving energy. Furthermore, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This innovative Machine Line is designed to efficiently heat and melt a variety of plastic raw materials, utilizing a high-speed, rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, achieving remarkably uniform size and shape, thereby significantly enhancing the reprocessing performance of the plastic. This process ensures optimal consistency and superior quality in the resulting granules.
Our machine line plays a pivotal role in minimizing plastic degradation and producing superior quality particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practical granulation recycling approach have garnered widespread popularity in the PP and PE recycling industry. This machine redefines efficiency in recycling processes, offering unparalleled performance and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Mitigating Pollution: Engage in plastic recycling to significantly mitigate the environmental degradation caused by plastic waste. This eco-friendly practice safeguards our precious land and water resources, leaving a healthier planet for future generations.
Resource Conservation: Through the recycling and reuse of plastic products, we curtail the demand for virgin plastics, thereby conserving invaluable non-renewable resources such as oil. Our operations support a sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental protection. They have rolled out a suite of policies and regulations designed to nurture and support the burgeoning plastic recycling industry.
Economic Incentives: In numerous countries, plastic recycling businesses benefit from government-provided tax incentives and subsidies, propelling the industry's growth and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are turning to recycled plastics to diminish their environmental impact, proving that sustainability and business success can go hand in hand.
Consumer Preference: The trend towards environmentally friendly products is on the rise. Consumers are demonstrating a willingness to invest in premium products that feature recycled materials, driving demand.
4. Technological Progress
Recycling Technology: The continuous evolution of plastic recycling technologies is revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: Pioneering the development of new materials and processes, we are expanding the horizons for recycled plastics across various sectors, including building materials and textiles.
5. Global Trends
International Cooperation: A united front is forming as environmental organizations and enterprises collaborate globally to drive forward the plastic recycling industry.
Standardization: The establishment of international standards is enhancing the quality of recycled plastics, encouraging their movement and utilization in the global market.
The plastic recycling industry boasts vast potential and formidable advantages. It serves as a beacon of hope for reducing pollution and conserving resources, while receiving robust support from both policy and market demands. As technology advances and global cooperation strengthens, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the customer's desired cleanliness level of the final material and the required production capacity. We are equipped to recommend the most efficient granulation line tailored to the customer's budget, ensuring optimal investment returns.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns best with my requirements?
A:Single Screw: Featuring a straightforward design and low cost, it is ideal for processing standard plastics like single material PP or PE. However, it has limited adaptability to mixed or recycled materials containing impurities and offers constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels in processing recycled, mixed, or modified plastics that incorporate additives, such as flame retardants and colorants, ensuring higher yield and stability.
Triple Screw: Perfect for scenarios necessitating high output and precision, such as high-end engineering plastic granulation. While offering superior quality, it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials and budget-conscious decisions, a single screw granulator stands as a viable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg per hour, it is tailored for startups or small-scale production, offering flexibility to meet varying production demands.
Medium Sized Granulator: A powerhouse in granulation, this model processes between 200-500 kg/h, making it a staple in both recycling and modified plastic plants, ensuring optimal efficiency and throughput.
Large Granulator: Boasting a capacity of over 500 kg/hour, this machine is designed to pair seamlessly with high-power motors and sophisticated automation systems, elevating your production capabilities to new heights.
Adjustment Method: Fine-tune your granulation process by varying the screw speed, feeding rate, or mold aperture for customizable capacity adjustments that meet your specific production needs.
Q: Can the machine process materials with high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary for optimal performance?
A: While some systems can incorporate a pre-drying feature like a hopper dryer, highly humid raw materials such as unwashed recycled bottles will benefit from additional pre-treatment steps like centrifugal dehydration to enhance drying efficiency.
Q: Does the granulator accommodate various melted plastic types? Are equipment adjustments required when changing raw materials?
A: Materials with a higher melt index (MI) offer superior flowability, meaning LDPE with an MI of 10 is more easily processed than HDPE with an MI of 2, simplifying operation transitions.
Q: How can the uniformity, density, and shape of granulated particles be consistently controlled?
A: Uniform particle quality is driven by precise screw design, where a larger aspect ratio provides consistent plasticization, and precise temperature control ensures ideal processing conditions.
Particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Produces regular, high-precision particles suited for stringent quality requirements.
Hot Cutting Grain: Offers high efficiency, although particles may exhibit some burrs, impacting surface finish.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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