Introducing the Soft Plastic Granulation Line - a cutting-edge solution engineered for the seamless conversion of soft plastics into premium granules. Experience unparalleled efficiency and reliability in the production process like never before.
Customers are empowered to select from two-stage, three-stage, or four-stage machines, tailored perfectly to meet their production goals. With an innovative design, our machinery ensures outstanding compatibility and exceptional granulation quality. This state-of-the-art granulator excels in recycling even heavily soiled waste and producing high-quality scraps. Featuring a high-torque gearbox, it delivers whisper-quiet operation and smooth performance. Our unique screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Tailored to material characteristics, our system includes a forced feeding mechanism and hydraulic mesh changer for optimized capacity and energy conservation. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and superior solid particle formation.
Discover the Hard Plastic Granulation Line - a revolutionary machinery line designed for the precise transformation of hard plastics into finely crafted granules. Elevate your production capabilities with unmatched consistency and efficiency.
This exceptional Machine Line is engineered to heat and melt a variety of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape while enhancing the reprocessing performance of plastics.
Our Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. With user-friendly operation, this highly practical granulation recycling model has garnered immense popularity in the PP and PE recycling sectors. Experience seamless recycling processes and superior results with our industry-leading machine line.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling, a transformative process that significantly curtails environmental pollution caused by plastic waste, while safeguarding our precious land and water resources for a healthier planet.
Resource conservation: By recycling and reusing plastic products, we dramatically decrease the need for virgin plastics, conserving invaluable non-renewable resources such as oil, and fostering a sustainable future.
2. Policy support
Government promotion: Globally, governments are championing environmental protection through a series of robust policies and regulations designed to stimulate and sustain growth in the plastic recycling industry, ushering in a new era of green innovation.
Economic incentives: In certain nations, compelling tax incentives and subsidies are provided to plastic recycling enterprises, bolstering industry growth and encouraging eco-friendly practices.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics, significantly decreasing their environmental footprint and aligning with eco-conscious practices.
Consumer preference: As eco-awareness grows, so does the demand for environmentally friendly products. Consumers are increasingly willing to invest more in products crafted from recycled materials, supporting sustainable commerce.
4. Technological progress
Recycling technology: The relentless advance in plastic recycling technology is revolutionizing the process, making it more efficient, cost-effective, and producing higher quality outcomes.
Innovative applications: Novel materials and cutting-edge processes are expanding the horizons of recycled plastic applications, spanning diverse fields from building materials to textiles, redefining possibilities.
5. Global Trends
International Cooperation: A united front of environmental organizations and enterprises worldwide is fostering international cooperation, driving the collective advancement of the plastic recycling industry forward.
Standardization: The development of international standards is pivotal in enhancing the quality of recycled plastics, ensuring their seamless circulation and utilization in the global marketplace.
The plastic recycling industry boasts expansive prospects and remarkable advantages, adeptly reducing environmental pollution and conserving resources. With the synergistic support of policy initiatives and market demands, coupled with technological advancements and global collaboration, the industry is set to greet a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing varies with the cleanliness level of the final material and the desired production capacity. We offer tailored recommendations for the most efficient granulation line configuration that aligns with the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its simplicity and cost-effectiveness, it excels in processing ordinary plastics like single material PP or PE but shows limited adaptability in handling mixed or impurity-laden recycled materials.
Twin screw: Renowned for its robust mixing capabilities, this granulator is ideal for recycled, mixed materials, or modified plastics requiring additives, offering superior yield and stability.
Triple screw: Primarily utilized in high output and precision scenarios like high-end engineering plastic granulation, it promises exceptional performance but with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended; for single materials and budget-conscious projects, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: 50-200 kg/hour, perfectly suited for startups or small-scale production, offering flexible adaptability to meet varying production demands.
Medium-Sized Granulator: This stellar piece of machinery boasts an impressive processing capacity of 200-500 kg/h, making it the perfect choice for recycling plants and modified plastic facilities. Its robust construction ensures reliable performance and efficient operation.
Large Granulator: Engineered for high-demand applications, this granulator delivers a staggering capacity of over 500 kg/hour. It is designed to be paired with high-power motors and sophisticated automation systems, providing superb efficiency and productivity.
Adjustment Method: Tailor the machine's capacity effortlessly by regulating the screw speed, feeding speed, or mold aperture. This flexibility ensures optimal performance tailored to your specific processing needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed, like crushing and cleaning, beforehand?
A: Certain equipment comes with an integrated pre-drying system, such as a hopper dryer. Nevertheless, raw materials with high humidity, like unwashed recycled bottles, demand additional pre-treatment steps, including centrifugal dehydration, to achieve optimal processing conditions.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The melt index is a crucial factor in processing; materials with a higher melt index, like LDPE with MI=10, exhibit better flowability compared to those with a lower index, such as HDPE with MI=2. This feature simplifies processing and enhances efficiency.
Q: How do you control the uniformity, density, and shape of particles?
A: The uniformity of particles is greatly influenced by the screw design. For instance, a larger aspect ratio fosters more uniform plasticization. Temperature control precision also plays a significant role in achieving consistent quality.
Particle Shape: The cutting method you choose determines the shape of the particles:
Underwater Strip Cutting: This technique produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: While highly efficient, this method might produce particles with burrs.
Partner with Us: Join our mission for a sustainable future in plastic recycling. Together, we can innovate and transform the landscape of plastic processing technology.
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