Soft Plastic Granulation Line
Discover the ultimate in precision and efficiency with our granulation machines, designed for unparalleled compatibility and superior granulation quality. Tailor your system to your needs with options for two-stage, three-stage, or even four-stage machines, each ensuring optimal performance. Perfect for recycling even the dirtiest waste and converting scraps into valuable resources. Our gear box boasts a high torque design for quieter, smoother operation, while a specially engineered screw enhances coordination to minimize issues like black spots and color discrepancies in particles. Adapt to your material's specific characteristics with features like forced feeding and a hydraulic mesh changer, boosting capacity and conserving energy. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, ensuring a stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line revolutionizes plastic processing by melting and transforming various plastic raw materials into uniformly sized particles. Employing a high-speed rotating cutter, the melted plastic is efficiently sliced into small, consistent particles. Throughout this innovative cutting process, the plastic is expertly rotated, stirred, and rubbed, resulting in particle uniformity and enhanced reprocessing capabilities, making this machine indispensable in the plastic industry.
Effortlessly reduce plastic degradation and produce exceptional quality particles with our cutting-edge machine line. Tailored specifically for recycling PP, PE, and other hard materials, this user-friendly machine is your ultimate solution for practical granulation recycling. Its ease of operation and impressive efficiency have made it a standout favorite in the PP and PE recycling sectors, serving as a reliable partner in transforming waste into value.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: By actively engaging in plastic recycling, we can significantly diminish the environmental burden caused by plastic waste, thereby safeguarding our precious land and water resources from potential harm.
Resource Conservation: Embracing the recycling and reuse of plastic products is a step towards reducing the dependency on virgin plastics, thus conserving vital nonrenewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are placing a higher emphasis on environmental conservation, introducing numerous policies and regulations to foster and bolster the growth of the plastic recycling industry.
Economic Incentives: Certain nations are leading the charge by offering tax benefits and subsidies to plastic recycling enterprises, further catalyzing the industry's expansion.
3. Market Demand
Enterprise Demand: With the growing consciousness about environmental stewardship, an increasing number of companies are opting to integrate recycled plastics into their operations to lessen their ecological impact.
Consumer Preference: There's a rising trend in demand for eco-friendly products, with consumers willing to invest more in offerings that incorporate recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are transforming the process, making it more efficient, cost-effective, and capable of producing superior quality outputs.
Innovative Applications: The development of novel materials and processes is expanding the realm of recycled plastics, enabling their use in diverse sectors like construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Around the globe, environmental bodies and businesses are enhancing collaborative efforts to collectively advance the plastic recycling sector.
Standardization: The formulation of international standards is crucial in elevating the quality of recycled plastics, facilitating their global exchange and utilization.
The plastic recycling industry presents expansive opportunities and distinct advantages. By mitigating environmental pollution and conserving resources, while benefiting from supportive policies and market demand, it stands on the brink of a transformative future. With technological advancements and fortified global collaborations, the industry is poised for a prosperous era.
Q: What is the price of a plastic granulation line?
A: The cost is influenced by the final material's desired cleanliness level and required production capacity. We are equipped to recommend the most effective granulation line tailored to the customer's budget and specific needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which is more suited to my requirements?
A:Single Screw: Featuring a straightforward design and economical pricing, it's best suited for processing standard plastics like single material PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, alongside its processing capacity.
Twin Screw: Boasting superior mixing capabilities, it excels in processing recycled, mixed materials like PP and PE, or modified plastics necessitating additive incorporation such as flame retardants or colorants, ensuring higher productivity and stability.
Triple Screw: Ideal for scenarios demanding high output and precision, like high-end engineering plastic granulation, though it comes with elevated costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw material with budget constraints, a single screw granulator offers a suitable alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for startups or small-scale production facilities, this compact marvel processes an impressive 50-200 kg per hour, making it an ideal choice for those looking to enter the dynamic field of plastic recycling.
Medium-Sized Granulator: Designed for high-performance operations, this granulator handles between 200-500 kg per hour, making it a staple in recycling plants or modified plastic facilities where efficiency and reliability are paramount.
Large Granulator: For industrial-scale operations, this powerhouse processes over 500 kg per hour, requiring a robust high-power motor and sophisticated automation system to optimize performance and maximize output.
Adjustment Method: Achieve precise capacity control effortlessly by fine-tuning the screw speed, feeding rate, or mold aperture, ensuring optimal operation tailored to your production needs.
Q: Can this machine effectively handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: While some units can seamlessly integrate with a pre-drying system like a hopper dryer, raw materials with high moisture content, such as unwashed recycled bottles, necessitate additional pre-treatment steps such as centrifugal dehydration for best results.
Q: Does the equipment support various melted plastic types, and are adjustments needed when switching raw materials?
A: The ease of processing different melted plastics hinges on the melt index: materials with higher flowability, like LDPE with MI=10, are more manageable compared to HDPE with MI=2.
Q: How can I ensure the uniformity, density, and shape of the produced particles?
A: Particle uniformity is contingent upon the screw's innovative design—larger aspect ratios yield more uniform plasticization—paired with precise temperature control.
The particle's final shape emerges from the cutting technique employed:
Underwater Strip Cutting: This technique delivers regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Known for its high efficiency, this method may occasionally result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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