Discover the exceptional efficiency of our Soft Plastic Granulation Line, specifically designed to address the unique challenges of soft plastic processing with ease.
Customers are empowered to customize their production capabilities with our versatile machine options: choose from two-stage, three-stage, or four-stage configurations to meet your specific needs. Our innovative design ensures exceptional compatibility and superior granulation performance. This granulator excels in recycling dirty waste and handling production scraps with finesse. Equipped with a high-torque, low-noise gearbox, it promises smooth and reliable operation. Our specially engineered screw optimizes coordination, significantly reducing particle black spots and color variations. Tailored to the material's characteristics, it comes with a forced feeding system and hydraulic mesh changer, enhancing capacity while conserving energy. Moreover, our advanced vacuum and conventional exhaust systems efficiently remove moisture, exhaust gas, and impurities, ensuring stable extrusion and producing high-quality solid particles.
Hard Plastic Granulation Line: Engineered to provide unparalleled processing solutions for hard plastics, delivering robust and reliable performance.
Our state-of-the-art Machine Line expertly heats and melts a wide range of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into precise, uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles that enhance the reprocessing capabilities of the plastic.
This advanced Machine Line significantly minimizes plastic degradation while producing superior quality particles. It's an indispensable tool for clients recycling PP, PE, and other hard plastic materials. Not only does it offer outstanding practicality in granulation recycling, but it has also gained immense popularity in the PP and PE recycling sectors. With user-friendly operation, it stands as a reliable and efficient solution for waste management.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing pollution: Through the transformative power of plastic recycling, we can significantly mitigate the environmental havoc wreaked by plastic waste, thereby safeguarding our precious land and water resources from irreversible damage.
Resource conservation: Embrace the eco-conscious approach! Recycling and reusing plastic products not only reduces our dependency on virgin plastics but also conserves invaluable non-renewable resources like oil.
2. Policy Support
Government promotion: As guardians of the environment, governments worldwide are spotlighting environmental protection, rolling out a suite of policies and regulations designed to invigorate the thriving plastic recycling industry.
Economic incentives: In a bid to propel the industry forward, certain governments offer enticing tax breaks and subsidies to plastic recycling firms, ensuring robust growth and innovation.
3. Market Demand
Enterprise demand: With a rising tide of environmental awareness, a growing number of enterprises are turning to recycled plastics to minimize their ecological impact.
Consumer preference: The green revolution is here! There’s a surging appetite for sustainable products, with consumers eager to invest in offerings crafted from recycled materials.
4. Technological Progress
Recycling technology: The relentless march of innovation in plastic recycling technology enhances efficiency, boosts cost-effectiveness, and elevates quality, setting new benchmarks for the industry.
Innovative applications: Pioneering new materials and processes are expanding the horizons for recycled plastics, unlocking potential in diverse sectors like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses are forging robust global partnerships to champion the flourishing plastic recycling sector.
Standardization: Crafting international standards paves the way for superior quality recycled plastics, facilitating their seamless integration and utility in global marketplaces.
The plastic recycling industry stands at the cusp of vast opportunities and compelling benefits, poised to slash environmental pollution, conserve essential resources, and receive powerful endorsements from policy initiatives and market dynamics. As technology advances and global alliances strengthen, a radiant future beckons for the plastic recycling industry.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness level of the final material and the production capacity you're aiming for. We can expertly recommend the most optimal granulation line combination tailored to your budget considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its straightforward design and cost-efficiency, this option is ideal for processing standard plastics (like single material PP, PE new materials). However, it struggles with mixed or impurity-laden recycled materials and offers limited processing capacity.
Twin screw: Renowned for its robust mixing capabilities, this granulator excels in handling recycled and mixed materials (such as PP, PE mixtures) or modified plastics requiring additive incorporation (like flame retardants, colorants), delivering superior yield and stability.
Triple screw: Primarily employed in demanding scenarios necessitating high output and precision (like top-tier engineering plastic granulation), this granulator comes with a higher cost and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is your go-to choice; for single raw materials with budget constraints, the single screw granulator offers an economical solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a robust processing capacity between 50-200 kg/hour, this compact machine is perfect for budding startups or small-scale production endeavors.
Medium-Sized Granulator: With a capacity range of 200-500 kg/h, this versatile option is a staple in recycling and modified plastic plants, ensuring efficient processing.
Large Granulator: Exceeding 500 kg/hour, this powerhouse requires synchronization with a high-power motor and an advanced automation system for optimal performance.
Adjustment Method: Tailor your production capacity seamlessly by adjusting parameters such as screw speed, feeding speed, or mold aperture to meet your specific needs.
Q: Is the machine capable of handling materials with high humidity, impurities, or mixed plastics? Are pre-processing steps such as crushing and cleaning necessary?
A: Some models come equipped with an integrated pre-drying system like a hopper dryer. However, materials with high moisture content, such as unwashed recycled bottles, require additional pre-treatment methods like centrifugal dehydration.
Q: Does the machine support a variety of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Materials with a higher melt index are easier to process due to their enhanced flowability. For instance, LDPE with an MI of 10 processes more smoothly compared to HDPE with an MI of 2.
Q: How can one ensure the uniformity, density, and shape of the produced particles?
A: Particle uniformity relies on the precision of the screw design, where a larger aspect ratio contributes to more uniform plasticization, coupled with precise temperature control.
The shape of particles is influenced by the cutting method employed:
Underwater Strip Cutting: Yields regular particles perfect for applications with stringent precision demands.
Hot Cutting Granulation: Offers high efficiency, though particles may exhibit minor burrs.
Join Forces with Us for a Sustainable Tomorrow in Plastic Recycling
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