Soft Plastic Granulation Line
Customers can select from a versatile range of two-stage, three-stage, and four-stage machines to perfectly align with their unique production needs. With its specially engineered design, the granulator offers exceptional compatibility and superior granulation performance. Ideal for recycling dirty waste and producing scraps, it boasts a high-torque gearbox for an ultra-smooth, low-noise operation. The innovative screw design enhances coordination, effectively minimizing particle black spots and color differences. Tailored to the material's specific characteristics, the machine is equipped with forced feeding and a hydraulic mesh changer, delivering greater capacity while optimizing power efficiency. Furthermore, the inclusion of both vacuum and conventional exhaust systems significantly improves the removal of moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials, using a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this cutting-edge process, the plastic is vigorously rotated, stirred, and rubbed, resulting in particles with remarkable consistency in size and shape, significantly enhancing the reprocessing capabilities of the plastic.
The Machine Line is an invaluable asset for reducing plastic degradation and producing superior quality particles. It serves as an excellent ally for clients recycling PP, PE, and other hard material plastics. The machine is renowned for its user-friendly operation, offering a highly practical granulation recycling solution that has garnered widespread popularity within the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Unmatched Advantages of the Plastic Recycling Industry
1. Unwavering Commitment to Environmental Protection
Transforming pollution: By embracing plastic recycling, we can dramatically reduce the environmental pollution caused by plastic waste, safeguarding both our precious land and water resources.
Conservation of Valuable Resources: Recycling and reusing plastic products reduce the demand for virgin plastics, thus saving precious non-renewable resources like oil.
2. Strong Policy Support
Government Endorsement: Globally, governments are championing environmental protection, rolling out a plethora of policies and regulations to fuel the growth and innovation within the plastic recycling industry.
Incentives to Thrive: In numerous countries, governmental bodies offer enticing tax incentives and subsidies, acting as a catalyst for the burgeoning plastic recycling sector.
3. Surging Market Demand
Demand from Enterprises: With heightened awareness of environmental responsibilities, enterprises are increasingly adopting recycled plastics to diminish their ecological impact.
Consumer Shift: A rising tide of environmentally-conscious consumers is willing to pay more for products crafted from recycled materials, intensifying market demand.
4. Breakthroughs in Technology
Revolutionary Recycling Technology: Ongoing advancements in plastic recycling technology are enhancing process efficiency, cost-effectiveness, and product quality.
Innovative New Applications: Pioneering developments in materials and processes are expanding the horizons for recycled plastics, finding roles in industries like construction and textiles.
5. Global Trends Steering the Future
Collaborative International Efforts: Environmental groups and businesses are forming powerful alliances globally, aiming to accelerate the progress of the plastic recycling industry.
Pursuit of Standardization: Crafting international standards is key to elevating the quality of recycled plastics, facilitating their global usage and trade.
The plastic recycling industry is poised for spectacular growth, offering immense benefits by curtailing pollution, conserving vital resources, and receiving robust support from policies and spiking market demand. With relentless technological progress and bolstered global collaborations, the industry is set to soar to unprecedented heights.
Q: Can you provide the pricing details for the plastic granulation line?
A: Pricing is contingent on the purity level of the final material and desired production capacity. We can tailor the most effective granulation line combination to fit within your budget.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which option aligns best with my specific requirements?
A:Single screw: With its straightforward structure and cost-effectiveness, it is ideal for processing standard plastics like single material PP or PE. However, it struggles with mixed or impure recycled materials, limiting its processing capabilities.
Twin screw: Offers robust mixing capabilities, making it perfect for recycled mixtures or modified plastics needing additives like flame retardants and colorants, delivering superior yield and stability.
Triple screw: Best suited for scenarios demanding high output and precision, such as high-end engineering plastic granulation, although it comes with a higher cost and complex maintenance.
Expert Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. For single material and budget constraints, a single screw granulator is an excellent choice.
Q: What are the production capabilities on an hourly or daily basis? Is there flexibility for adjustments?
A: Petite Granulator: Delivers between 50-200 kg/hour, perfect for startups or small-scale productions.
Medium-Sized Granulator: Perfect for Recycling Plants or Modified Plastic Facilities, this robust granulator operates with an impressive capacity of 200-500 kg/h. Ideal for medium-scale operations, it ensures efficient processing of plastic materials.
Large Granulator: Designed for colossal operations, this granulator delivers output above 500 kg/hour. It necessitates integration with a high-power motor and sophisticated automation systems to ensure seamless and efficient processing at scale.
Adjustment Method: Easily fine-tune your production capacity by adjusting the screw speed, feeding speed, or mold aperture. This flexibility provides you with the precision to meet varying production demands effortlessly.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there requirements for material pre-processing, such as crushing and cleaning?
A: Certain equipment can be equipped with an integrated pre-drying system, like a hopper dryer, yet high humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment methods such as centrifugal dehydration to ensure optimal processing.
Q: Does it support a variety of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: The material's flowability increases with a higher melt index. For instance, LDPE with MI=10 is processed more easily than HDPE with MI=2, showcasing our machine's adaptability to different plastic types.
Q: What measures are in place to control particle uniformity, density, and shape?
A: Particle uniformity hinges on the screw design, where a larger aspect ratio facilitates more uniform plasticization. Additionally, precise temperature control ensures consistent quality.
Particle shape is influenced by the cutting method:
Underwater Strip Cutting: Achieves regular, precision-grade particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, though particles may have burrs, suited for less stringent precision requirements.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, to champion a greener planet with our Advanced Pelletizer Machine, engineered to revolutionize plastic recycling with unmatched efficiency and precision.
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