Soft Plastic Granulation Line
Explore our advanced granulation technology, where customers are empowered to choose between two-stage, three-stage, and four-stage machines tailored to their production aspirations. With a uniquely crafted design, our granulator promises exceptional compatibility and superior granulation results. It is meticulously engineered for recycling even the dirtiest waste and efficiently producing scraps. Our gear box is a marvel of engineering, featuring high torque for robust performance, alongside low noise and seamless operation. The special screw design enhances coordination, significantly reducing particle black spots and eliminating color discrepancies. Adapted for the specific properties of materials, it is equipped with a forced feeding system and a hydraulic mesh changer, boosting capacity while being energy-efficient. Furthermore, our state-of-the-art vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, ensuring a consistently stable extrusion process and yielding solid, pristine particles.
Hard Plastic Granulation Line
This sophisticated Machine Line expertly heats and melts various plastic raw materials, employing a high-speed rotating cutter to skillfully transform the molten plastic into small, uniform particles. During this dynamic cutting process, the plastic is vigorously rotated, stirred, and rubbed, achieving unparalleled uniformity in size and shape, and significantly enhancing the reprocessing capabilities of the plastic.
The Machine Line stands as a beacon of efficiency, dramatically reducing plastic degradation and consistently producing superior particles. It is an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. Not only is it remarkably straightforward to operate, but it also represents a highly practical mode of granulation recycling. Its popularity continues to soar in the fields of PP and PE recycling, affirming its status as an essential tool in sustainable plastic management.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollutants, mitigating the adverse effects on our precious land and water resources.
Resource Conservation: Champion the cause of sustainability by recycling plastics, reducing the impetuous demand for virgin plastics, and conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: In an era where environmental protection becomes paramount, governments globally are fervently rolling out policies and regulations to nurture and bolster the plastic recycling industry.
Economic Incentives: Governments in various nations are providing lucrative tax incentives and generous subsidies to plastic recycling firms, accelerating industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness surges, numerous enterprises are pivoting towards recycled plastics to lessen their ecological footprint.
Consumer Preference: The market for eco-friendly products is burgeoning, with consumers eager to invest in products crafted from recycled materials, even at a premium.
4. Technological Progress
Recycling Technology: The relentless advancement in recycling technology is revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality.
Innovative Applications: The dawn of novel materials and processes paves the way for recycled plastics to be utilized extensively in diverse fields, including construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: A wave of global collaboration is emerging, as environmental organizations and enterprises unite to propel the plastic recycling industry forward.
Standardization: The establishment of international standards serves to elevate the quality of recycled plastics, fostering their global circulation and utilization.
The plastic recycling industry boasts expansive prospects and remarkable advantages, from curbing pollution and conserving resources to benefiting from policy support and burgeoning market demand. As technology advances and global collaboration intensifies, the future of this industry shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: The price is contingent on the customer's cleanliness standards for the final material and desired production capacity. We offer tailored recommendations for the most efficient granulation line combinations within their budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Designed with a simple structure, this option is cost-effective and ideal for processing ordinary plastics, such as single material PP and PE new materials. However, it's less adaptable to mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Boasting strong mixing capabilities, this granulator excels in processing recycled or mixed materials, like PP, PE blends, or modified plastics needing additive incorporation, delivering higher yield and stability.
Triple Screw: A champion in scenarios demanding high output and precision, such as high-end engineering plastic granulation, albeit with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single materials with budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: 50-200 kg/hour, ideal for startups or small-scale production looking to make an impact.
Discover our medium-sized granulator, a versatile powerhouse capable of handling 200-500 kg/h, ideally suited for bustling recycling plants or innovative modified plastic facilities. Efficiently tackle your granulation needs and streamline your operations with this robust solution.
Our large granulator, designed for unparalleled performance, handles over 500 kg/hour. It is perfectly complemented by a high-power motor and advanced automation system, ensuring seamless and efficient processing for your high-volume granulation demands.
Adjustment method: Enhance your processing capabilities with our flexible capacity adjustment, achieved through fine-tuning the screw speed, feeding speed, or mold aperture. Tailor the production process to meet your specific requirements with precision.
Q: Can it adeptly manage high humidity, impurities, or mixed plastics? Is there a necessity for pre-processing, such as crushing and cleaning, to ensure optimal performance?
A: Certain equipment can seamlessly integrate with a pre-drying system, like a hopper dryer, but raw materials with high humidity, including unwashed recycled bottles, necessitate extra pre-treatment steps like centrifugal dehydration to achieve ideal results.
Q: Is it adaptable to various types of melted plastics? Are equipment adjustments necessary when transitioning between different raw materials to maintain efficiency?
A: The melt index significantly influences material flowability, with higher indices indicating easier processing (for example, LDPE with MI=10 flows more readily than HDPE with MI=2), enhancing the adaptability of our equipment.
Q: What are the strategies for controlling the uniformity, density, and shape of granulated particles to meet stringent quality standards?
A: Achieving particle uniformity relies on meticulous screw design—where a larger aspect ratio enhances plasticization—and precise temperature control, ensuring consistent product quality.
The particle shape is meticulously crafted by the cutting method:
Underwater strip cutting: Produces regular particles, perfect for high-precision applications;
Hot cutting grain: Delivers high efficiency, with the possibility of minimal burrs.
Join forces with us to champion a sustainable future in plastic recycling, optimizing your processes with our cutting-edge solutions.
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