Soft Plastic Granulation Line
Customers are offered the flexibility to select between two-stage, three-stage, and four-stage machines tailored to their specific production needs. With an innovative design, our granulator ensures exceptional compatibility coupled with superior granulation results. Particularly adept at recycling contaminated waste and scrap production, it guarantees optimal performance. The gearbox boasts a high-torque design, minimizing noise for smooth operation. A uniquely crafted screw design enhances coordination, effectively tackling particle black spots and color discrepancies. Depending on material characteristics, the machine is outfitted with a forced feeding mechanism and hydraulic mesh changer, boosting capacity while conserving power. Moreover, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and superior quality solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line skillfully heats and melts a range of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, consistently uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which ensures uniform size and shape of the particles, thereby enhancing the plastic's reprocessing capabilities. This meticulous process ultimately improves the material's performance.
The Machine Line is designed to minimize plastic degradation and produce superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Furthermore, the machine is exceptionally user-friendly, offering a highly practical and efficient granulation recycling mode that has gained widespread popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reduced Pollution: Plastic recycling serves as a powerful bulwark against environmental degradation by significantly diminishing the pollution caused by plastic waste, thereby safeguarding precious land and water resources.
Resource Conservation: Through the recycling and reapplication of plastic products, we not only lessen the demand for virgin plastics but also conserve invaluable non-renewable resources, such as oil.
2. Policy Support
Government Promotion: Globally, governments are increasingly prioritizing environmental conservation, rolling out a plethora of policies and regulations aimed at nurturing and propelling the plastic recycling industry forward.
Economic Incentives: Across various nations, governments incentivize the plastic recycling sector with enticing tax benefits and subsidies, fostering its robust development.
3. Market Demand
Enterprise Demand: As the ethos of environmental sustainability takes root, a growing number of enterprises are actively seeking recycled plastics to decisively shrink their ecological impact.
Consumer Preference: The appetite for eco-friendly products is on the rise, with consumers readiness to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advances in plastic recycling technology are continuously streamlining the process, making it more efficient, cost-effective, and top-quality.
Innovative Applications: The emergence of novel materials and methodologies is broadening the horizons for recycled plastics, facilitating their use across diverse domains such as construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are joining forces to collectively champion the growth of the plastic recycling industry.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their seamless integration and utilization in the global marketplace.
The plastic recycling industry boasts expansive prospects and pivotal advantages, not only in mitigating environmental pollution and conserving resources but also in thriving from the dual momentum of policy support and market demand. With relentless technological advancements and bolstered global cooperation, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are pleased to recommend the most effective granulation line setup tailored to your budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which would best align with my needs?
A:Single Screw: Characterized by a straightforward structure and affordable cost, it's ideal for ordinary plastic processing (e.g., single material PP, PE new materials). However, it shows limited effectiveness for mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin Screw: Boasts robust mixing capabilities, fitting for recycled and mixed material processing (e.g., PP, PE blends) or modified plastics needing additive integrations (e.g., flame retardants, dyes), ensuring higher output and enhanced stability.
Triple Screw: Apt for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), though it bears higher costs and involves intricate maintenance.
Suggestion: For recycled or mixed-modified raw materials, opt for a twin-screw granulator. If working with single raw materials and budget constraints, a single screw granulator remains a commendable choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Introducing our Small Granulator, engineered for efficiency with a capacity of 50-200 kg/hour, making it the perfect ally for startups or small-scale production operations. Experience the ideal combination of performance and convenience!
Explore our Medium-Sized Granulator, boasting a robust capacity of 200-500 kg/h. This versatile equipment is a staple in recycling and modified plastic plants, offering reliability and consistency for all your processing endeavors.
Discover the power of our Large Granulator, designed for capacities above 500 kg/hour. This powerhouse requires a high-power motor and an advanced automation system to meet the demands of large-scale operations, ensuring maximum productivity and efficiency.
Adjustment Method: Effortlessly fine-tune capacity by altering the screw speed, feeding speed, or mold aperture. This flexibility allows for seamless adaptation to various production requirements.
Q: Can the equipment effectively manage high humidity, impurities, or mixed plastics? Are there any prerequisites for processing materials, such as crushing or cleaning?
A: Certain equipment models can incorporate a pre-drying system, like a hopper dryer, yet raw materials with high humidity levels, such as unwashed recycled bottles, necessitate additional pre-treatment solutions, such as centrifugal dehydration, to ensure optimal performance.
Q: Is the equipment compatible with various types of melted plastics? What adjustments, if any, are needed when switching between different raw materials?
A: The material flowability is directly linked to the melt index; for instance, materials like LDPE with an MI=10 offer easier processing compared to HDPE with an MI=2, highlighting the importance of understanding material characteristics.
Q: What methods are utilized to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is significantly influenced by the screw design; an increased aspect ratio ensures more consistent plasticization, while precise temperature control is crucial for achieving desired outcomes.
The particle shape is meticulously determined through the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for applications with stringent precision requirements.
Hot Cutting Grain: Offers high efficiency, although it may result in particles with burrs, making it suitable for scenarios prioritizing speed over perfect finish.
Join Us in Pioneering a Sustainable Future in Plastic Recycling
Audited Supplier 
){kind=link}