Introducing our Soft Plastic Granulation Line, a cutting-edge solution tailored for the effective recycling of soft plastics. Engineered with precision, this line ensures optimal granulation and superior product quality.
Choose from our customizable two-stage, three-stage, or four-stage machines, each designed to meet your specific production needs. Our unique design ensures excellent compatibility and top-notch granulation quality. Particularly adept at recycling contaminated waste and generating industry-grade scraps, our granulator boasts a high-torque, low-noise gearbox that guarantees smooth operation. The innovative screw design enhances coordination, effectively minimizing issues of particle black spots and color inconsistencies. Adjusted to the unique characteristics of the materials, our granulator features forced feeding and a hydraulic mesh changer, optimizing capacity and energy savings. Furthermore, with both vacuum and conventional exhaust systems, the granulator efficiently expels moisture, gases, and impurities, ensuring consistent extrusion and the production of superior solid particles.
Our Hard Plastic Granulation Line is specifically designed for the efficient transformation of hard plastics into reusable granules. With robust technology, it caters to the demanding needs of hard plastic recycling.
The state-of-the-art Hard Plastic Granulation Machine Line expertly heats and melts various plastic raw materials. Utilizing a high-speed rotating cutter, it slices the melted plastic into consistently small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform size and shape of plastic particles, which significantly enhances the plastic's reprocessing capabilities.
This Machine Line is an indispensable asset in reducing plastic degradation and crafting high-quality particles. It's an ideal partner for clients involved in recycling PP, PE, and other hard plastic materials. Renowned for its easy operation, this practical granulation recycling model has gained immense popularity in the PP and PE recycling sectors, offering unmatched efficiency and convenience.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to dramatically decrease environmental pollution caused by plastic waste, safeguarding our precious land and water resources.
Resource conservation: Recycling and reusing plastic products significantly curb the demand for virgin plastics, conserving invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Around the globe, governments are championing environmental preservation, rolling out a range of policies and regulations to bolster the plastic recycling industry's growth.
Economic incentives: In select countries, governments extend tax breaks and subsidies to plastic recycling firms to further fuel industry advancement.
3. Market demand
Enterprise demand: As environmental stewardship becomes a priority, an increasing number of companies are opting for recycled plastics to lessen their ecological impact.
Consumer preference: With a surge in eco-friendly product demand, consumers are eager to pay more for items crafted from recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality.
Innovative applications: Breakthroughs in material and process development are expanding the use of recycled plastics across diverse fields like building materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and companies are joining forces to collectively drive the evolution of the plastic recycling industry.
Standardization: International standards are being crafted to elevate the quality of recycled plastics, enhancing their circulation and utility in the global arena.
The plastic recycling industry boasts vast potential and notable advantages, reducing pollution, saving resources, and thriving under dual forces of policy backing and market demand. As technology progresses and global cooperation strengthens, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and desired production capacity. We expertly recommend the most cost-effective granulation line tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple structure and cost-effectiveness, ideal for processing standard plastics like single material PP, PE. However, it shows limited adaptability with mixed or impurity-laden recycled materials.
Twin screw: With robust mixing capabilities, it's perfect for processing recycled or mixed materials, or modified plastics needing additives, ensuring higher yield and stability.
Triple screw: Designed for high output and precision needs such as high-end engineering plastic granulation, albeit with higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator; for single materials with a tight budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Achieve a flexible production range of 50-200 kg/hour, perfectly tailored for startups or small-scale operations.
Medium-Sized Marvel: Our granulator, boasting an impressive throughput of 200-500 kg/h, is the heart of recycling plants and modified plastic facilities, making it ideal for medium-scale operations that demand reliability and efficiency.
Large Granulator Powerhouse: For operations exceeding 500 kg/hour, our large granulator integrates seamlessly with high-power motors and sophisticated automation systems, ensuring unparalleled performance and productivity.
Flexible Adjustment Mastery: Effortlessly tailor production capacity by tweaking screw speed, feeding rate, or mold aperture to meet the dynamic needs of your process with precision and ease.
Q: Can it tackle high humidity, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning essential for material handling?
A: Integrated Excellence: Some systems can synergize with a pre-drying solution, like a hopper dryer. However, raw materials with high moisture content, like unwashed recycled bottles, necessitate additional pre-treatment methods such as centrifugal dehydration.
Q: Is multi-plastic melting supported? Must equipment adjustments be made when switching between raw materials?
A: Versatile Processing: Materials with a higher melt index exhibit enhanced flowability; for instance, LDPE with MI=10 is more easily processed than HDPE with MI=2, simplifying transitions across varied plastics.
Q: What are the secrets to controlling particle uniformity, density, and shape?
A: Precision Engineering: Particle uniformity hinges on screw design, where a larger aspect ratio guarantees superior plasticization. Combined with precise temperature control, it ensures consistency and quality.
Particle Shape Artistry: The cutting technique defines the particle form:
Underwater Strip Cutting: Delivers uniform particles, ideal for stringent precision standards.
Hot Cutting Grain: Offers high efficiency with a risk of burr formation, balancing speed with quality.
Join Forces with Us: Embrace a Sustainable Future in Plastic Recycling
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