Soft Plastic Granulation Line
Customers have the liberty to choose from two-stage, three-stage, or even four-stage machines tailored to their production needs. This specially engineered design ensures excellent compatibility and superior granulation quality. Our granulator excels at recycling even the dirtiest waste and efficiently produces high-quality scraps. Featuring a high-torque gear box, it operates with minimal noise and utmost smoothness. The meticulously crafted screw design synergizes perfectly, significantly reducing particle black spots and color discrepancies. Adapting to the material's unique properties, it comes equipped with forced feeding and a hydraulic mesh changer for enhanced capacity and energy efficiency. Our vacuum and traditional exhaust systems proficiently eliminate moisture, gases, and impurities, ensuring steadfast extrusion and pristine solid particles.
Hard Plastic Granulation Line
This advanced machine line effectively heats and melts a spectrum of plastic raw materials, employing a high-speed rotating cutter to seamlessly slice the melted plastic into consistent, uniformly sized particles. In this dynamic cutting process, the plastic is efficiently rotated, stirred, and rubbed, achieving unparalleled uniformity in particle size and shape. This results in significantly enhanced reprocessing capabilities for the plastic, making it an invaluable tool for recycling.
Our machine line is an invaluable asset in reducing plastic degradation, consistently producing superior quality particles. It stands as a trusted ally for clients dedicated to recycling PP, PE, and other hard plastic materials. Moreover, this machine is user-friendly, offering an exceptional granulation recycling mode that has gained immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harnessing the power of plastic recycling, we can dramatically lessen the environmental pollution burden caused by plastic waste. This proactive approach minimizes damage to our precious land and water resources, safeguarding the planet for future generations.
Resource Conservation: Through the smart recycling and reuse of plastic products, we can significantly cut down the need for virgin plastics. This effort conserves scarce non-renewable resources, such as oil, making a meaningful impact on sustainability.
2. Policy Support
Government Promotion: Across the globe, governments are increasingly prioritizing environmental protection, launching a myriad of policies and regulations designed to encourage and uplift the plastic recycling industry.
Economic Incentives: In various countries, governments are providing advantageous tax incentives and subsidies to plastic recycling firms, thereby amplifying industry growth and sustainability.
3. Market Demand
Enterprise Demand: As the awareness of environmental stewardship grows, a rising number of enterprises are opting for recycled plastics, aiming to diminish their ecological footprint and contribute positively to the environment.
Consumer Preference: There's a noticeable surge in the demand for eco-friendly products. Consumers today are more inclined to invest in products that incorporate recycled materials, reflecting their commitment to environmental conservation.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology is on a fast track, enhancing the recycling process to become more efficient, cost-effective, and superior in quality.
Innovative Applications: The burgeoning development of new materials and innovative processes is broadening the horizons for recycled plastics, paving the way for their use in diverse fields like construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises around the world are strengthening their alliances to jointly elevate the plastic recycling industry, fostering global collaboration for a greener future.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their circulation and widespread adoption across the global market.
The plastic recycling industry is poised for a bright future, offering immense advantages and opportunities. Not only does it contribute to reducing environmental pollution and conserving resources, but it also stands to gain substantial momentum from policy support and soaring market demand. With relentless technological advancements and a growing spirit of global cooperation, the plastic recycling industry is on the brink of a transformative era.
Q: What is the price of plastic granulation line?
A: The price varies, influenced by the customer's specific requirements for the cleanliness of the final material and desired production capacity. We tailor recommendations for the most effective granulation line combination, aligning with the customer's budget range to maximize value and efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its straightforward design and cost-effectiveness, it's ideal for processing standard plastics like single-material PP and PE. However, its adaptability to mixed or recycled materials with impurities is limited, and it offers a modest processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it excels in processing recycled or mixed materials, such as PP and PE blends, and in modifying plastics with additives like flame retardants and colorants, ensuring higher yield and stability.
Triple Screw: This is the go-to choice for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, we recommend a twin-screw granulator. If the raw material is single and budget constraints exist, a single screw granulator presents a viable, cost-effective option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: An ideal choice for startups or small-scale production needs, this powerhouse processes 50-200 kg/hour with ease, combining efficiency with compact design.
Our Medium-Sized Granulator: Perfectly crafted for recycling plants or modified plastic facilities, this robust solution processes 200-500 kg/hour, ensuring optimal performance and reliability.
Experience the might of our Large Granulator: Engineered for high-volume operations, it processes over 500 kg/hour and integrates seamlessly with high-power motors and automation systems for maximum productivity.
Adjustment Method: Seamlessly adapt to varying production demands with our versatile capacity adjustment features. Easily modify the screw speed, feeding speed, or mold aperture to achieve your desired output.
Q: Can the granulator manage high humidity, impurities, or mixed plastics efficiently? Are material pre-treatments like crushing and cleaning necessary for optimal processing?
A: Certain models come with integrated pre-drying systems, such as hopper dryers, to tackle moderate humidity. However, exceptionally high humidity materials like unwashed recycled bottles require additional pre-treatment steps, such as centrifugal dehydration, to ensure smooth processing.
Q: Is the granulator adaptable to various melted plastic types? Are equipment adjustments necessary when switching between different raw materials?
A: Materials with a higher melt index, like LDPE with an MI of 10, exhibit superior flowability compared to those with a lower index, such as HDPE with an MI of 2. This makes them easier to process, enhancing operational flexibility.
Q: What measures are in place to control the uniformity, density, and shape of the granulated particles effectively?
A: Achieving particle uniformity hinges on advanced screw design, where a larger aspect ratio ensures more consistent plasticization. Precision temperature control further guarantees optimal processing conditions.
The particle shape is influenced by our cutting-edge cutting methods:
Underwater Strip Cutting: Delivers regular particles, meeting stringent high-precision demands.
Hot Cutting Grain: Offers high efficiency, though may occasionally result in burrs, depending on the application.
Join Hands with Us for a Greener, More Sustainable Plastic Recycling Future.
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