Soft Plastic Granulation Line
Customers can select from a variety of machines including two-stage, three-stage, and four-stage models to perfectly match their production needs. The unique design of our granulator ensures excellent compatibility and enhanced granulation quality. It is exceptionally well-suited for recycling contaminated waste and processing production scraps. Key Features: 1. Gear Box: Engineered with a high torque design, producing minimal noise and ensuring a smooth operational process. 2. Special Screw Design: Expertly crafted to improve coordination, this design significantly reduces particle black spots and color discrepancies. 3. Customization: Tailored to the material's characteristics, the machine comes with a forced feeding system and a hydraulic mesh changer, optimizing capacity and leading to substantial power savings. 4. Advanced Exhaust Systems: Both vacuum and conventional systems efficiently remove moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is designed to efficiently heat and melt a wide range of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms the molten plastic into small, uniform particles. During this dynamic process, the plastic is swiftly rotated, stirred, and rubbed to ensure precise uniformity in size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
Our Machine Line significantly aids in minimizing plastic degradation and delivers superior quality particles. It serves as a valuable asset for clients engaged in recycling PP, PE, and other types of hard plastic materials. Why Choose Us: - User-Friendly: The machine is designed for ease of operation, making it a highly practical choice for granulation recycling. - Industry Popularity: It has achieved remarkable popularity in the domains of PP and PE recycling, standing out as a preferred solution for those seeking efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the vibrant plastic recycling industry
1. Environmental protection
Reducing pollution: Through effective plastic recycling, we can significantly cut down the environmental hazards caused by plastic waste, preserving both our land and aquatic ecosystems from potential harm.
Resource conservation: By embracing recycling and the reuse of plastic products, we can substantially lessen the demand for virgin plastics, aiding in the conservation of precious non-renewable resources like oil.
2. Policy support
Government promotion: As environmental consciousness grows, governments worldwide are actively championing policies and regulations designed to stimulate and bolster the burgeoning plastic recycling industry.
Economic incentives: In a bid to accelerate industry momentum, some nations provide attractive tax breaks and subsidies to encourage the establishment and growth of plastic recycling enterprises.
3. Market demand
Enterprise demand: With an upward trend in eco-friendly consciousness, a rising number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer preference: The call for eco-conscious products is on the rise, with consumers increasingly willing to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: Rapid advancements in plastic recycling technologies bring forth a more streamlined, cost-effective, and superior recycling process.
Innovative applications: Cutting-edge developments in materials and processes broaden the horizon for recycled plastics, making them viable for diverse applications, including construction and textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are joining forces to collectively drive forward the evolution of the plastic recycling sector.
Standardization: Establishing international standards is pivotal in enhancing recycled plastic quality, thereby facilitating their wider circulation and utilization in the global market.
The plastic recycling industry is positioned for a remarkable future, brimming with prospects and distinct advantages. It stands as a pillar in reducing pollution, conserving resources, and benefiting from strategic policy support and heightened market demand. As technology continues to evolve and global collaboration strengthens, the plastic recycling industry is set to shine brightly.
Q: What is the price of the plastic granulation line?
A: The pricing is influenced by the cleanliness requirements of the final material and the desired production capacity. We are committed to recommending the most cost-effective granulation line combinations tailored to the customer's budgetary preferences.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns best with my requirements?
A:Single screw: Characterized by its straightforward design and affordability, it's well-suited for handling standard plastics like PP and PE. However, it has limited adaptability to mixed or impurity-laden recycled materials, with a constrained processing capacity.
Twin screw: Boasting robust mixing capabilities, it's ideal for processing recycled and mixed materials or modified plastics requiring additives like flame retardants. It offers enhanced yield and operational stability.
Triple screw: Predominantly utilized for high-output, high-precision tasks, such as granulating high-end engineering plastics. The benefits come with higher costs and more complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advised. Conversely, for single raw materials and budget constraints, a single screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Is there flexibility in adjustment?
A: Compact Granulator: Tailored for emerging businesses or small-scale production, this machine boasts a throughput of 50-200 kg/hour, making it a perfect choice for startups aiming to make a significant impact with minimal resources.
Versatile Medium-Sized Granulator: With a capacity of 200-500 kg/hour, this model is a staple in recycling and modified plastic plants, balancing efficiency and size to optimize productivity in various industrial environments.
High-Capacity Large Granulator: Designed for heavy-duty operations, this powerhouse exceeds 500 kg/hour and is seamlessly paired with high-power motors and advanced automation systems to meet the demands of large-scale production.
Innovative Adjustment Method: Effortlessly tailor production capacity by fine-tuning the screw speed, feeding speed, or mold aperture, offering you precise control over the granulation process.
Query: Can the machinery efficiently process high-humidity materials, impurities, or mixed plastics? Is pre-processing such as crushing and cleaning necessary?
Response: Certain models can incorporate a pre-drying system, like a hopper dryer, yet high-humidity materials (e.g., unwashed recycled bottles) necessitate additional treatments, such as centrifugal dehydration, to ensure optimal performance.
Inquiry: Does the equipment support various types of melted plastics? Is it necessary to make adjustments when switching raw materials?
Answer: Materials with a higher melt index, such as LDPE (MI=10), offer superior flowability, making them easier to process compared to lower MI materials like HDPE (MI=2).
Question: What measures are in place to regulate the uniformity, density, and shape of the produced particles?
Solution: Particle uniformity hinges on the screw design, where a larger aspect ratio enhances plasticization uniformity, complemented by precise temperature control for optimal results.
The method of cutting determines the particle shape:
Underwater Strip Cutting: Produces consistent, regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency but may result in burrs, suited for less demanding specifications.
Join Forces with Us: Embrace Sustainable Innovations in Plastic Recycling
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