Soft Plastic Granulation Line
Customers are offered a choice among two-stage, three-stage, and four-stage machines to align perfectly with their production needs. Our granulator's exceptional design ensures superior compatibility and outstanding granulation performance. This innovative machine is ideal for recycling dirty waste and efficiently processing production scraps. Featuring a high-torque gear box, it operates with remarkable smoothness and minimal noise, ensuring seamless performance. The granulator's unique screw design enhances particle quality by addressing issues like black spots and color discrepancies. Tailored to material characteristics, it comes equipped with forced feeding and a hydraulic mesh changer to optimize capacity and conserve energy. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the creation of high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line revolutionizes the granulation process by heating and melting various plastic raw materials, subsequently using a high-speed rotating cutter to transform the melted plastic into fine, uniform particles. The cutting process involves rapid rotation, stirring, and rubbing, ensuring the plastic particles are perfectly uniform in size and shape. This enhances the reprocessing potential of the plastic, making it an ideal solution for precision recycling.
This Machine Line is instrumental in minimizing plastic degradation while producing superior particles. It serves as an excellent ally for clients recycling PP, PE, and other hard material plastics. User-friendly and practical, this granulation recycling mode has gained immense popularity in the PP and PE recycling sectors due to its efficiency and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to dramatically reduce environmental pollution. By transforming plastic waste into reusable resources, we actively protect precious land and water habitats from harm.
Resource conservation: Through the innovative process of recycling and reusing plastic products, we diminish the demand for virgin plastics and conserve invaluable non-renewable resources like oil, helping to safeguard our planet's future.
2. Policy support
Government promotion: Governments worldwide are championing the cause of environmental protection with an array of supportive policies and incentives designed to foster and bolster the thriving plastic recycling industry.
Economic incentives: Across various nations, governments are offering enticing tax breaks and subsidies to plastic recycling companies, fueling industry growth and innovation.
3. Market demand
Enterprise demand: As environmental consciousness rises, a growing number of businesses are opting for recycled plastics to significantly reduce their ecological impact and align with sustainable practices.
Consumer preference: The modern consumer is increasingly favoring eco-friendly products, often willing to pay a premium for items that incorporate recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, enhancing efficiency, cost-effectiveness, and quality, paving the way for a sustainable future.
Innovative applications: Breakthroughs in material science and process development are expanding the application scope of recycled plastics into diverse sectors such as construction materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses globally are forging alliances to collectively propel the plastic recycling industry forward, fostering a collaborative spirit.
Standardization: The establishment of international standards is elevating the quality of recycled plastics, enhancing their global market circulation and adoption.
The plastic recycling industry presents vast potential and impressive benefits: a tangible reduction in pollution, resource conservation, and robust support from both policy and market demand. With continual technological advancements and strengthened global collaborations, this industry is poised for a prosperous and luminous future.
Q: What is the price of plastic granulation line?
A: The cost varies based on the cleanliness level of the final material and the desired production capacity. We are committed to recommending the most effective granulation line configuration tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a simple structure and low cost, ideal for processing standard plastics (e.g., single material PP, PE), but less adaptable to mixed or impurity-containing recycled materials, with limited processing capacity.
Twin screw: Offers robust mixing capabilities, perfect for handling recycled materials and mixed materials (e.g., PP and PE blends) or modified plastics requiring additive incorporation (such as flame retardants, colorants), with superior yield and stability.
Triple screw: Best suited for high-output, high-precision applications (e.g., advanced engineering plastic granulation), though it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single raw materials and operating on a tight budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Capable of producing between 50 and 200 kg/hour, this compact powerhouse is perfectly designed for startups or small-scale production operations. Its efficient design makes it ideal for those beginning their journey in the recycling industry, offering reliability and consistency for your business needs.
Explore our Medium-Sized Granulator: With a processing capacity ranging from 200 to 500 kg/h, this versatile machine is a staple in recycling plants and modified plastic facilities. Known for its robust performance, it seamlessly integrates into your existing operations, elevating your production efficiency and output.
Discover the Power of Our Large Granulator: Engineered for heavy-duty operations, this granulator handles outputs above 500 kg/hour, requiring integration with a high-power motor and sophisticated automation systems. Perfect for large-scale production, it ensures that your high-volume demands are met with precision and speed.
Adaptability at Your Fingertips: Achieve desired capacity adjustments effortlessly through our intuitive system, allowing modifications via screw speed, feeding speed, or mold aperture adjustments. Tailor the machine’s output to suit your specific operational needs with ease.
Q: Does the equipment manage high humidity, impurities, or mixed plastics? Are there pre-processing requirements such as crushing or cleaning?
A: Our state-of-the-art equipment can be integrated with a pre-drying system, such as a hopper dryer. However, if you are dealing with high humidity materials, like unwashed recycled bottles, additional pre-treatment steps like centrifugal dehydration may be necessary to ensure optimal processing.
Q: Is the machine compatible with various types of melted plastics? Is equipment adjustment required when switching between different raw materials?
A: For materials with a higher melt index, such as LDPE with MI=10, processing is more straightforward due to enhanced flowability compared to materials like HDPE with MI=2. Our machines accommodate these differences, ensuring smooth transitions between materials.
Q: What is the method for controlling particle uniformity, density, and shape?
A: Achieving particle uniformity hinges on the sophisticated screw design—larger aspect ratios promote more consistent plasticization—and precise temperature control. Our technology ensures high-quality, consistent output every time.
The particle's shape is determined by the cutting technique employed:
Underwater Strip Cutting: This method yields regular, precision-suited particles, perfect for high-precision requirements, ensuring your end product meets stringent standards.
Hot Cutting Grain: This high-efficiency method maximizes productivity, though it may result in particles with burrs, suitable for less demanding applications.
Join Forces with Us: Partner with us in paving the way for a sustainable future in plastic recycling. Together, we can revolutionize the industry with cutting-edge technology and a commitment to environmental stewardship.
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