Soft Plastic Granulation Line
Our versatile granulators provide a flexible solution, allowing customers to choose from two-stage, three-stage, and four-stage machines to perfectly match their production needs. The innovative design ensures remarkable compatibility and superior granulation, making the granulator exceptionally adept at recycling various waste forms and producing efficient scraps. Featuring a high-torque, low-noise gearbox, it promises smooth, seamless operations. The specially engineered screw design enhances coordination, effectively minimizing issues such as particle black spots and color discrepancies. Tailored to meet the unique characteristics of the material, it comes equipped with forced feeding and a hydraulic mesh changer to boost capacity while conserving power. Furthermore, the vacuum and conventional exhaust systems work in tandem to meticulously remove moisture, exhaust gas, and impurities, ensuring a stable extrusion process and the production of consistently superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line revolutionizes the transformation of plastic raw materials by heating and melting them, followed by a high-speed rotating cutter that meticulously slices the melted plastic into consistently small and uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles with enhanced uniformity in size and shape. This method significantly boosts the reprocessing capabilities of the plastic, ensuring a seamless recycling journey.
The Machine Line is a game-changer in reducing plastic degradation and producing top-tier particles, serving as an indispensable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it an exceedingly practical granulation recycling solution, garnering immense popularity in the PP and PE recycling sectors. This machine line embodies efficiency and simplicity, making it a preferred choice in the industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner environment with plastic recycling, which dramatically curtails pollution levels by recycling waste and safeguarding our precious land and water resources.
Resource Conservation: Through the innovative reuse of plastic products, we can significantly cut down the need for virgin plastics, thereby conserving non-renewable resources like oil and fostering a sustainable future.
2. Policy Support
Government Promotion: With a keen eye on environmental stewardship, governments globally are unleashing a suite of policies and regulations aimed at nurturing and supporting the flourishing plastic recycling industry.
Economic Incentives: Certain forward-thinking nations are offering tax breaks and subsidies to plastic recycling companies, accelerating the industry's growth and innovation.
3. Market Demand
Enterprise Demand: As businesses grow increasingly eco-conscious, there's a marked shift towards using recycled plastics, allowing companies to impressively lower their environmental impact.
Consumer Preference: A rising tide of consumers are opting for eco-friendly products, showing a willingness to pay more for items crafted from recycled materials, thus driving demand.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in recycling technology are enhancing the efficiency, affordability, and quality of the recycling process, propelling the industry forward.
Innovative Applications: Breakthroughs in materials and processes are opening up new realms for recycled plastics, spanning diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: With collaborative efforts from environmental organizations and enterprises worldwide, there's a united push towards advancing the global plastic recycling industry.
Standardization: The creation of international standards is a driving force in elevating the quality of recycled plastics, facilitating their global circulation and application.
The plastic recycling industry stands on the brink of extraordinary potential and unparalleled benefits. It not only curbs environmental damage and conserves precious resources but is also propelled by strong policy advocacy and burgeoning market demand. With relentless technological innovations and enhanced global cooperation, the industry is poised for a future resplendent with promise.
Q: What is the price of plastic granulation line?
A: Pricing hinges on the desired cleanliness of the final material and the production capacity required. We are adept at proposing the most efficient granulation line configuration tailored to the customer's budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring simplicity in design and cost-effectiveness, this is ideal for processing standard plastics (such as PP, PE new materials) but offers limited adaptability to mixed or impurity-laden recycled materials.
Twin Screw: Boasting robust mixing capabilities, this is perfect for handling recycled and mixed materials (like PP, PE blends) or modified plastics needing additives (such as flame retardants, colorants), offering higher yield and stability.
Triple Screw: This is the go-to for scenarios demanding high output and precision (such as high-end engineering plastic granulation), albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. However, if working with single materials on a budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of efficiently processing 50-200 kg/hour, making it ideal for startups or small-scale production operations.
Medium-sized granulator: Processes an impressive 200-500 kg/h, a staple in recycling plants or modified plastic facilities for optimal performance.
Large granulator: Handles over 500 kg/hour seamlessly, requiring integration with a powerful motor and advanced automation systems for peak efficiency.
Adjustment method: Fine-tune capacity by altering screw speed, feeding velocity, or mold aperture tailored to your needs.
Q: Can it manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Some models can integrate a pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, demand additional pre-treatment, such as centrifugal dehydration to ensure quality.
Q: Is it compatible with various types of melted plastics? Are equipment adjustments needed when changing raw materials?
A: Materials with a higher melt index, like LDPE with MI=10, exhibit superior flowability and are simpler to process than those with a lower melt index like HDPE with MI=2.
Q: How can we ensure the uniformity, density, and precise shaping of particles?
A: Uniformity stems from expert screw design—such as larger aspect ratios for more consistent plasticization—and precise temperature control.
Particle shape is crafted by the cutting method:
Underwater strip cutting: Produces regular particles suited for high-precision demands;
Hot cutting grain: Offers high efficiency, though may result in minor burrs.
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