Revolutionary Soft Plastic Granulation Line
For those seeking versatility and efficiency in recycling, our product offers the option to select from two-stage, three-stage, or four-stage machines tailored to your production needs. Engineered with a unique design, this granulator ensures exceptional compatibility and superior granulation quality. Ideal for recycling contaminated waste and reprocessing scraps, it features a high torque gear box that operates with minimal noise, ensuring a seamless and quiet running experience. The innovative screw design enhances coordination, effectively minimizing issues like particle black spots and color discrepancies. Tailored to material characteristics, it comes equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and conserving energy. Additionally, with advanced vacuum and conventional exhaust systems, it efficiently eliminates moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and high-quality solid particles.
Advanced Hard Plastic Granulation Line
This state-of-the-art Machine Line is designed to expertly heat and melt diverse plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. The dynamic cutting process involves rapid rotation, stirring, and friction, ensuring uniformity in size and shape of the plastic particles, thereby significantly enhancing their reprocessing capabilities.
Designed to minimize plastic degradation while producing premium-quality particles, this Machine Line serves as an indispensable tool for recycling PP, PE, and other hard plastic materials. Its user-friendly operation and practicality make it a favored choice in the PP, PE recycling industry, offering an efficient and powerful granulation recycling solution.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: The art of plastic recycling stands as a key antidote to the scourge of environmental pollution. It mitigates the deleterious impacts of plastic waste, safeguarding our precious land and water resources from harm.
Resource Conservation: Embrace the power of recycling and reusing plastics! By doing so, we not only diminish the demand for virgin plastics but also conserve invaluable non-renewable resources like oil, securing them for future generations.
2. Policy support
Government Promotion: Globally, governments are ardently championing environmental stewardship. They have rolled out an array of policies encouraging the growth and development of the plastic recycling industry, reinforcing its vital role in a sustainable future.
Economic Incentives: In numerous countries, governments bolster the recycling industry through enticing tax incentives and subsidies, sparking further growth and innovation within the sector.
3. Market demand
Enterprise Demand: As eco-consciousness rises, businesses are increasingly opting for recycled plastics, reducing their environmental impact and aligning with global sustainability goals.
Consumer Preference: The tide is turning favorably for eco-friendly products. Consumers are demonstrating a willingness to invest extra in products crafted from recycled materials, fueling demand and market expansion.
4. Technological progress
Recycling Technology: Advancements in plastic recycling technology are revolutionizing the industry, enhancing efficiency, reducing costs, and elevating quality to unprecedented heights.
Innovative Applications: Pioneering materials and processes are unlocking new realms for recycled plastics, extending their usability to diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A unified global effort is in motion as environmental organizations and enterprises collaborate to propel the plastic recycling industry forward, fostering a collective momentum.
Standardization: The establishment of international benchmarks is pivotal, improving the caliber of recycled plastics and facilitating their seamless integration into the global market.
The plastic recycling industry is on the cusp of a transformative era, boasting immense prospects and unparalleled advantages. It stands as a beacon for reducing pollution and conserving resources, underpinned by robust policy backing and vibrant market demand. With cutting-edge technological advancements and a spirit of global cooperation, it heralds a promising future, poised to illuminate the path towards sustainability.
Q: What is the price of plastic granulation line?
A: The price is tailored to the customer's desired cleanliness level of the final material and the production capacity. We offer expert recommendations for the most cost-efficient granulation line configuration, tailored to fit their budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: A straightforward, cost-effective design makes this suitable for basic plastics (e.g., single material PP, PE). However, it struggles with mixed or impure recycled materials and has limited processing capacity.
Twin screw: Renowned for its robust mixing ability, it's ideal for recycled or mixed materials, and excels with modified plastics needing additives. This option ensures higher yield and consistent stability.
Triple screw: Preferred for high-output, precision applications such as high-end engineering plastics. Although costly and maintenance-intensive, it delivers unparalleled performance in demanding scenarios.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is advisable. For single materials with budget constraints, a single screw is a pragmatic choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing 50-200 kg/hour, it serves as an ideal choice for startups or small-scale production, offering flexibility and scalability to meet your needs.
Medium Sized Granulator: Experience efficiency and reliability, with a processing capacity of 200-500 kg/hour. Ideal for recycling plants and modified plastic production facilities, this granulator ensures smooth operations and high productivity.
Large Granulator: Step into the world of high-capacity processing with our granulator, boasting over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems, providing unmatched performance for large-scale operations.
Adjustment Method: Achieve precise capacity adjustments effortlessly through various methods, including modifying screw speed, adjusting feeding speed, or altering mold aperture, tailored to meet your specific production needs.
Q: Can it efficiently process high humidity materials, impurities, or mixed plastics? Is there a need for preliminary steps, such as crushing and cleaning, before processing?
A: Certain equipment models come equipped with integrated pre-drying systems, like hopper dryers. However, high humidity raw materials, such as unwashed recycled bottles, will require additional pre-treatment, including advanced centrifugal dehydration.
Q: Does the equipment adapt to various melted plastic types? Is an adjustment necessary when transitioning between different raw materials?
A: The material's melt index plays a crucial role; a higher melt index indicates greater flowability. For instance, LDPE with MI=10 processes more easily than HDPE with MI=2, allowing for smoother operations.
Q: How can you ensure optimal control over particle uniformity, density, and shape during production?
A: Achieving particle uniformity hinges on sophisticated screw design and precise temperature control. A larger aspect ratio in the screw design leads to more consistent plasticization, ensuring top-quality output.
The cutting method determines the particle shape, offering flexibility to meet diverse requirements:
Underwater Strip Cutting: Produces regular particles, perfect for high-precision applications, ensuring consistency and quality.
Hot Cutting Grain: Delivers high efficiency, albeit with potential burrs, catering to varied production demands.
Partner with Us for a Sustainable Future in Plastic Recycling: Join hands with Zhangjiagang Deling Machinery Co, Ltd and champion the green revolution with innovative solutions in plastic recycling.
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