Soft Plastic Granulation Line
Customers can experience an unparalleled choice with our customizable options, selecting from two, three, or four-stage machines tailored to your production demands. Our innovative design ensures exceptional compatibility, delivering superior granulation performance. Ideal for recycling contaminated waste and producing top-quality scraps, our granulator features a high-torque gearbox for low noise and smooth operation. The specially-engineered screw design enhances coordination, reducing particle black spots and color discrepancies. Equipped to handle diverse materials, it boasts a forced feeding mechanism and hydraulic mesh changer, optimizing capacity and energy efficiency. Additionally, advanced vacuum and exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This innovative Machine Line excels in heating and melting a variety of plastic raw materials, transforming them into uniform, high-quality particles using a rapid, high-speed rotating cutter. During the cutting phase, the plastic undergoes swift rotation, stirring, and friction, ensuring uniform particle size and shape. This process significantly enhances the reprocessing capabilities of the plastic, setting a new standard in granulation technology.
This Machine Line is a pioneering force in reducing plastic degradation and crafting superior particles, proving to be an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation presents a practical and highly efficient granulation recycling solution, gaining widespread acclaim in the PP, PE recycling sector for its remarkable reliability and performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Harnessing the power of innovation, plastic recycling significantly curtails the environmental pollution caused by plastic waste, safeguarding our precious land and water resources from irreversible harm.
Resource Conservation: Through the astute recycling and reuse of plastic products, the dependency on virgin plastics is substantially diminished, leading to the preservation of irreplaceable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are ardently championing environmental protection, rolling out a plethora of policies and regulations designed to foster and fortify the plastic recycling industry's growth.
Economic Incentives: In select nations, plastic recycling enterprises are buoyed by enticing government-provided tax incentives and subsidies, further fueling the industry's dynamic progress.
3. Market Demand
Enterprise Demand: As environmental consciousness skyrockets, an increasing number of enterprises pivot towards recycled plastics, striving to reduce their ecological footprint and champion sustainability.
Consumer Preference: A burgeoning demand for eco-friendly products sees consumers eagerly paying a premium for goods crafted from recycled materials, reflecting a paradigm shift towards sustainable living.
4. Technological Progress
Recycling Technology: Technological advancements in plastic recycling are revolutionizing the industry, enhancing efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: Pioneering new materials and processes are expanding the horizons of recycled plastics into diverse applications, spanning fields like building materials, textiles, and more.
5. Global Trends
International Cooperation: In a concerted effort to propel the plastic recycling industry forward, environmental organizations and enterprises globally are forging stronger alliances and collaborations.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, thereby enhancing their circulation and utilization within the global marketplace.
The plastic recycling industry is poised for a prosperous future, boasting unparalleled prospects and advantages. Beyond mitigating environmental pollution and conserving resources, it thrives on the dual boost of robust policy support and burgeoning market demand. With relentless technological innovation and the burgeoning spirit of global cooperation, the plastic recycling industry is on the cusp of a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final material and the required production capacity. We are committed to recommending the most effective granulation line combination tailored to the customer's budget and specific needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by a simple structure and low cost, this is ideal for processing standard plastics such as single material PP and PE new materials. However, its adaptability to mixed or impurity-laden recycled materials is limited, as is its processing capacity.
Twin Screw: Boasting robust mixing capabilities, this option is perfect for recycled and mixed materials, like PP and PE blends, or modified plastics necessitating additives such as flame retardants and colorants, offering enhanced yield and stability.
Triple Screw: This is typically utilized in high-output and precision-demanding scenarios, like high-end engineering plastic granulation. While offering superior results, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is singular and budget constraints are present, a single screw granulator presents a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Efficiently process 50-200 kg/hour, ideal for startups or small-scale production ventures seeking high-quality granulation.
Medium-Sized Granulator: Capable of processing 200-500 kg/hour, this granulator is the preferred choice in recycling plants and for modified plastic producers.
Large Granulator: Designed for heavy-duty operations exceeding 500 kg/hour, this machine requires synchronization with high-power motors and advanced automation systems.
Adjustment Method: Achieve seamless capacity management by fine-tuning the screw speed, feeding rate, or adjusting the mold aperture for optimal performance.
Q: Can it effectively manage high humidity, impurities, or mixed plastics? Is pre-processing mandatory, like crushing or cleaning?
A: Certain equipment models can seamlessly integrate with pre-drying systems like a hopper dryer. However, particularly high humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatment processes, including centrifugal dehydration.
Q: Is there support for various types of melted plastics? Does a raw material switch require equipment adjustments?
A: Materials with a higher melt index exhibit enhanced flowability. For instance, LDPE with an MI=10 is processed more smoothly compared to HDPE with an MI=2.
Q: What mechanisms ensure control over particle uniformity, density, and shape?
A: Particle uniformity is influenced by the screw design—larger aspect ratios contribute to more uniform plasticization—and precise temperature control.
The method of particle shaping is dictated by the cutting technique employed:
Underwater Strip Cutting: Produces consistently regular particles, meeting high-precision standards.
Hot Cutting Grain: Offers high efficiency, though may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, let's drive innovative solutions for a greener planet.
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