Explore our Soft Plastic Granulation Line, an innovation designed to streamline your plastic processing needs. This cutting-edge system is engineered for efficiency, ensuring that your soft plastics are granulated with precision and ease, setting a new standard in the industry.
Our customizable granulation solutions offer versatility with two-stage, three-stage, and four-stage configurations, tailored to meet your specific production demands. This machine boasts a unique design for outstanding compatibility and enhanced granulation, perfectly suited for recycling even the dirtiest waste and transforming scrap into valuable resources. The high-torque gear box ensures whisper-quiet, smooth operations while the special screw design tackles particle black spots and color discrepancies with finesse. Tailored for material characteristics, it features forced feeding and a hydraulic mesh changer, optimizing capacity and enhancing energy efficiency. The advanced vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, securing a more stable extrusion process and producing superior solid particles ready for your needs.
Discover the potential of our Hard Plastic Granulation Line, meticulously crafted to handle the rigors of hard plastic processing. This state-of-the-art system efficiently transforms robust plastics into uniform granules, setting you up for success in any demanding reprocessing application.
The Hard Plastic Granulation Line is an engineering marvel, heating and melting diverse plastic raw materials with precision. Utilizing a high-speed rotating cutter, it slices melted plastics into consistently small, uniform particles. The ingenious design ensures thorough mixing, stirring, and rubbing, crafting plastic particles that are uniform in size and shape, which significantly enhances their reprocessing capabilities.
Our innovative machine line is expertly engineered to minimize plastic degradation while producing top-quality particles—making it the ideal choice for recycling PP, PE, and other hard plastic materials. User-friendly and highly efficient, this practical granulation recycling solution has garnered immense popularity in the PP, PE recycling industry, providing unmatched performance and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: The plastic recycling sector is set for exponential growth due to its vital role in environmental sustainability and resource efficiency. Let's explore its multifaceted benefits.
1. Environmental Protection: A critical pillar of the plastic recycling industry, environmental protection drives significant transformations towards a greener planet.
Reducing Pollution: By transforming plastic waste into valuable resources, recycling reduces environmental pollution, enhancing the health of our land and water resources.
Resource Conservation: Recycling plastic significantly cuts down on the need for virgin materials, conserving precious non-renewable resources like oil.
2. Policy Support: Governments globally are championing the cause of plastic recycling, fostering an environment ripe for industry growth.
Government Promotion: With a spotlight on environmental initiatives, governments worldwide roll out supportive policies and regulations to bolster the plastic recycling industry.
Economic Incentives: Numerous governments offer enticing tax breaks and subsidies to galvanize plastic recycling businesses, accelerating industry development.
3. Market Demand: As eco-consciousness rises, so does the demand for recycled plastics, fueled by enterprises and consumers alike.
Enterprise Demand: With a growing mandate for sustainability, businesses are increasingly adopting recycled plastics to shrink their environmental impact.
Consumer Preference: Eco-friendly products are on the rise, with consumers willing to invest more in items created from recycled materials.
4. Technological Progress: Cutting-edge advancements in technology are revolutionizing the plastic recycling process, enhancing efficiency and quality.
Recycling Technology: Innovative technologies refine the recycling process, making it more economical and improving the quality of recycled outputs.
Innovative Applications: Breakthroughs in materials and processes enable recycled plastics to infiltrate diverse fields, from construction to clothing.
5. Global Trends: Collaborative efforts and standardization are paving the way for a unified global plastic recycling industry.
International Cooperation: Collective efforts by global environmental organizations and enterprises are driving the advancement of the plastic recycling industry.
Standardization: The establishment of international standards elevates the quality and circulation of recycled plastics in the global marketplace.
The plastic recycling industry showcases immense potential, offering environmental and economic benefits. Supported by progressive policies and market trends, and empowered by technological innovation and international cooperation, the industry is poised for a prosperous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness of the final material and required production capacity. We can recommend the most effective granulation line within your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Designed for simplicity and cost-efficiency, this granulator is ideal for processing standard plastics but struggles with mixed or impure materials.It features a straightforward structure, making it suitable for simpler tasks with limited processing capabilities.
Twin Screw: Known for its robust mixing ability, it's perfect for handling recycled or mixed materials needing additives, offering superior output and stability.This granulator excels in blending materials, ensuring high-quality production.
Triple Screw: Tailored for high-end applications requiring precision and output, though it's more costly and complex to maintain.This option is preferred for demanding engineering plastics granulation projects.
Suggestion:For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single materials on a tight budget, a single screw granulator is a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, this model is perfect for startups or small-scale operations seeking flexibility in production.
Medium-Sized Granulator: Perfectly engineered to handle 200-500 kg/h, this granulator is a staple in recycling and modified plastic plants, offering optimal capacity for a wide range of applications.
Large Granulator: Exceeding 500 kg/hour, this powerhouse requires an equally robust high-power motor and sophisticated automation system, making it ideal for high-volume production needs.
Adjustment Method: Tailor your production effortlessly by adjusting the screw speed, feeding speed, or mold aperture to fine-tune capacity adjustments with precision.
Q: Can it manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for raw materials?
A: Yes, certain equipment can be outfitted with a pre-drying system, such as a hopper dryer. However, for high humidity materials, like unwashed recycled bottles, additional pre-treatment steps (such as centrifugal dehydration) are crucial to ensure optimal performance.
Q: Is it capable of supporting various melted plastic types? Is it necessary to adjust the machinery when changing raw materials?
A: Absolutely, the melt index plays a pivotal role in material flowability. For instance, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2, facilitating adaptability in your production line.
Q: How can one ensure the uniformity, density, and shape of the particles produced?
A: For uniform particle production, the design of the screw, such as incorporating a larger aspect ratio, is crucial. Precision in temperature control further enhances uniform plasticization.
The technique of particle cutting significantly influences particle shape:
Underwater Strip Cutting: Delivers regular particles, meeting high-precision requirements effortlessly.
Hot Cutting Grain: While highly efficient, this method may result in particles that exhibit minor burrs.
Join Forces with Us to Pave the Way for a Greener, More Sustainable Future in Plastic Recycling!
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