Unleashing the Power of Soft Plastic Granulation Line
Our granulator offers unparalleled flexibility with options of two-stage, three-stage, and four-stage machines tailored to your production needs. Experience unmatched compatibility and superior granulation with our specialized design, making it the ideal choice for recycling contaminated waste and producing high-quality scraps. The gear box is crafted for high torque, ensuring low noise and smooth operation. Our uniquely engineered screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. To further amplify efficiency, the granulator is equipped with a forced feeding system and a hydraulic mesh changer based on material characteristics, enhancing capacity and energy savings. Furthermore, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and superior solid particles.
Revolutionizing Recycling with Our Hard Plastic Granulation Line
This sophisticated Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it meticulously slices the melted plastic into small, uniform particles. Throughout the cutting process, the plastic is rapidly rotated, stirred, and rubbed, achieving a uniform size and shape that significantly boosts the reprocessing performance of the plastic, setting new standards in granulation excellence.
Our Machine Line is a formidable tool in reducing plastic degradation while producing superior quality particles. It is an indispensable ally for clients recycling PP, PE, and other hard material plastics. Not only is the machine user-friendly, but it also exemplifies a highly practical granulation recycling mode, gaining immense popularity in the PP, PE recycling sector due to its efficiency and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Mitigating Pollution: Engaging in plastic recycling is a powerful strategy to significantly curb environmental pollution caused by plastic waste, while also minimizing the detrimental impact on precious land and water resources.
Conservation of Resources: By embracing the recycling and reuse of plastic products, we can notably decrease the reliance on virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Initiatives: In a global push towards environmental stewardship, governments worldwide are prioritizing eco-friendly policies and regulations that foster and bolster the growth of the plastic recycling sector.
Economic Incentives: To drive industry momentum, several governments offer fiscal benefits such as tax breaks and subsidies to incentivize plastic recycling companies.
3. Market Demand
Corporate Demand: As environmental awareness heightens, a growing number of enterprises are opting for recycled plastics to diminish their ecological impact.
Consumer Preferences: The rise in consumer demand for sustainable products underscores a willingness to invest in goods crafted from recycled materials at a premium.
4. Technological Progress
Advances in Recycling Technology: Continuous technological innovations are refining the recycling process, making it more efficient, cost-effective, and capable of producing superior quality outputs.
Innovative Applications: The evolution of novel materials and manufacturing processes opens new avenues for incorporating recycled plastics across diverse sectors such as construction, textiles, and beyond.
5. Global Trends
International Collaboration: Across the globe, environmental agencies and enterprises are forging stronger alliances to collectively propel the plastic recycling industry's progress.
Standardization: The formulation of international standards plays a pivotal role in enhancing the quality of recycled plastics and facilitating their widespread adoption in global markets.
The plastic recycling industry is poised for tremendous growth and offers significant benefits. Not only does it mitigate environmental pollution and conserve vital resources, but it also thrives on dual support from policy initiatives and market demand. With ongoing technological advancements and enhanced global cooperation, the future of the plastic recycling industry looks exceptionally promising.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and the production capacity requirements. We tailor recommendations for the most cost-effective granulation line combinations aligned with the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which is optimal for my needs?
A:Single Screw: Featuring a simple design and low-cost framework, perfect for standard plastic processing like single material PP and PE. These are less adept at handling mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, these are well-suited for recycled and mixed materials, like PP and PE blends, or modified plastics infused with additives, offering higher output and consistent stability.
Triple Screw: Ideal for high-output, high-precision applications, such as premium engineering plastic granulation, though they come with higher costs and complex maintenance.
Recommendation: For recycled or modified mixed materials, a twin-screw granulator is advised. If budget constraints exist and the material is single-type, a single screw granulator remains a viable option.
Q: What are the production ranges, hourly or daily, and can they be adjusted?
A: Small granulator: With an impressive capacity ranging from 50-200 kg/hour, this model is perfect for startups or small-scale production, providing efficiency and convenience for budding businesses.
Medium sized granulator: Offering a robust throughput of 200-500 kg/h, this model is a staple in recycling plants or modified plastic plants, ensuring optimal performance and reliability.
Large granulator: With a capacity exceeding 500 kg/hour, this powerful machine demands a high-power motor and an advanced automation system to deliver exceptional productivity.
Adjustment method: Seamlessly enhance capacity by adjusting the screw speed, feeding speed, or mold aperture, allowing for tailored performance to meet your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning) beforehand to ensure efficiency?
A: Certain equipment can seamlessly integrate with a pre-drying system, like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment measures like centrifugal dehydration.
Q: Does the system support various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: The ease of processing is influenced by the melt index: the higher the melt index, the greater the material flowability. For instance, LDPE with an MI=10 processes more easily than HDPE with an MI=2.
Q: How can one control the uniformity, density, and shape of the particles effectively?
A: Particle uniformity is dictated by screw design, where a larger aspect ratio fosters more uniform plasticization, alongside precision temperature control for consistent results.
The particle shape is determined by the cutting method:
Underwater strip cutting: Delivers regular, consistent particles perfect for high-precision demands.
Hot cutting grain: Offers high efficiency, though it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces to contribute to a greener, more sustainable world through advanced plastic recycling solutions.
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