Discover the Soft Plastic Granulation Line
Customers have the freedom to select from two-stage, three-stage, and four-stage machines, each tailored to meet diverse production needs. Featuring a special design, this machine guarantees exceptional compatibility and superior granulation performance. Especially adept at recycling contaminated waste and producing high-quality scraps, the granulator is equipped with a high-torque, low-noise gear box for smooth operation. The innovative screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Tailored to material characteristics, the system includes forced feeding and a hydraulic mesh changer, boosting capacity while conserving energy. Furthermore, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring consistent extrusion and the production of outstanding solid particles.
Discover the Hard Plastic Granulation Line
Expertly engineered, this Machine Line skillfully heats and melts various plastic raw materials. Utilizing a high-speed rotating cutter, it meticulously transforms melted plastic into small, uniform particles. Throughout the cutting journey, the plastic undergoes rapid rotation, stirring, and rubbing. This process ensures that the size and shape of the plastic particles are consistent, significantly enhancing the reprocessing capabilities and performance of the plastic.
This Machine Line is a game-changer in minimizing plastic degradation and producing superior particles. It's an ideal solution for clients engaged in recycling PP, PE, and other hard plastic materials. Praised for its user-friendly operation, this granulation recycling mode is exceedingly practical and has gained immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unveiling the Future: Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection: A Greener Tomorrow
Revolutionizing Pollution Reduction: Harnessing the power of plastic recycling to dramatically cut down environmental pollution, this initiative plays a crucial role in preserving our land and water resources, ensuring a healthier planet for future generations.
Championing Resource Conservation: By embracing the recycling and repurposing of plastic products, we significantly lessen the dependency on virgin plastics, thereby conserving precious non-renewable resources, like oil, for the long term.
2. Policy Support: The Backbone of Industry Growth
Empowering Through Government Initiatives: With an unwavering focus on environmental guardianship, governments globally have laid down a tapestry of policies and regulations designed to bolster the plastic recycling domain, fostering its growth and success.
Spurring Development with Economic Incentives: Certain nations take an extra stride by offering tax advantages and subsidies to companies in the plastic recycling sector, further propelling its expansion and evolution.
3. Market Demand: A Rising Tide Lifts All Boats
Responding to Enterprise Demand: As the green wave sweeps through industries, more enterprises are prioritizing recycled plastics, mindful of their role in mitigating their ecological footprint and contributing to a sustainable future.
Aligning with Consumer Preference: The surge in demand for eco-friendly products is undeniable, as consumers increasingly lean towards products crafted from recycled materials, even willing to invest more for sustainable choices.
4. Technological Progress: Innovation in Action
Advancing Recycling Technology: The strides in plastic recycling technology are groundbreaking, making processes not only more efficient but also cost-effective and superior in quality, setting new benchmarks in the industry.
Trailblazing Innovative Applications: The advent of novel materials and processes paves the way for recycled plastics to venture into diverse arenas, from construction materials to textiles, unlocking new possibilities.
5. Global Trends: Uniting for a Cause
Forging International Cooperation: Environmental groups and enterprises across the globe are banding together in a spirit of unity to collectively champion the advancement of the plastic recycling industry, striving for common goals.
Driving Standardization: The establishment of international standards is a pivotal force in elevating the quality of recycled plastics, fueling their global circulation and integration in various markets.
The plastic recycling industry presents a landscape brimming with potential and outstanding advantages. It not only serves as a linchpin in reducing environmental impact and conserving resources but also thrives under the dual engines of policy support and burgeoning market demand. As technology continues to soar and global alliances strengthen, the industry is poised on the brink of a radiant future, ready to redefine sustainability.
Q: What is the price of a plastic granulation line?
A: The price is contingent upon the cleanliness level of the final material desired by the customer and the specified production capacity. Our experts are poised to recommend the most efficient granulation line configuration that aligns with the customer’s budgetary constraints, ensuring optimal value and performance.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my requirements?
A:Single Screw: Characterized by its straightforward structure and affordability, it is ideally suited for processing standard plastics, such as singular materials like PP or PE. However, it may not be the best fit for mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels in processing recycled or mixed materials, such as PP and PE combinations, or modified plastics that incorporate additives like flame retardants or colorants, ensuring higher yield and remarkable stability.
Triple Screw: Engineered for superior performance, it is the go-to choice for high-output, precision-required scenarios, such as premium engineering plastic granulation, albeit with higher costs and intricate maintenance demands.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is the recommended choice; conversely, for single raw materials and budget-conscious endeavors, a single screw granulator offers an excellent alternative.
Q: What are the production capabilities per hour or day? Is there flexibility for adjustment?
A: Small Granulator: Capable of producing between 50-200 kg per hour, it is perfectly tailored for startups or small-scale production ventures, offering a seamless blend of efficiency and adaptability.
Medium-sized Granulator: With a remarkable capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. Its moderate size is tailored for efficient handling of diverse plastic waste, ensuring seamless operations.
Large Granulator: Engineered for power and precision, this granulator boasts a capacity exceeding 500 kg/hour. It's designed to synergize with high-power motors and advanced automation systems, offering unparalleled performance in large-scale recycling tasks.
Adjustment Method: Fine-tune your operations with ease—capacity adjustment is effortlessly achieved by altering the screw speed, feeding speed, or mold aperture. This flexibility ensures optimal performance and adaptability to varying production needs.
Q: Inquire Now Can this robust machine efficiently manage high humidity levels, impurities, or a mix of plastics? Is pre-processing such as crushing and cleaning necessary for the raw materials?
A: Discover the Answer Certain sophisticated equipment models can seamlessly integrate with a pre-drying system, like a hopper dryer. However, for raw materials with high humidity, such as unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is recommended to optimize efficiency.
Q: Explore More Is the machine versatile enough to support various types of melted plastics? Is equipment adjustment required when transitioning between different raw materials?
A: Learn the Details The melt index plays a crucial role in material processing. Materials with a higher melt index, like LDPE with MI=10, offer superior flowability, simplifying processing compared to materials like HDPE with MI=2.
Q: Delve Deeper What methods are employed to ensure control over the uniformity, density, and shape of the plastic particles?
A: Find Out Particle Uniformity: Achieve consistency through expert screw design, where a larger aspect ratio enhances uniform plasticization. Precise temperature control further refines particle quality.
Particle Shape: Perfect your product with these cutting techniques:
Underwater Strip Cutting: Delivers regular, high-precision particles, ideal for stringent quality requirements.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs. Choose this method for rapid processing needs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, and lead the charge towards a greener, cleaner planet with our cutting-edge Heavy-Duty Pelletizer Machine.
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