Soft Plastic Granulation Line
Customers can choose between two-stage, three-stage, and four-stage machines, tailored precisely to production requirements. The unique design ensures excellent compatibility and superior granulation performance, making the granulator exceptionally adept at recycling contaminated waste and producing high-quality scraps. Gear Box: Crafted with a high-torque design, it ensures low noise and smooth operation. The special screw design enhances coordination, effectively minimizing black spots and color discrepancies. Depending on the material's characteristics, the line is equipped with a forced feeding system and a hydraulic mesh changer to boost capacity and optimize power efficiency. Moreover, both vacuum and conventional exhaust systems are in place to proficiently remove moisture, exhaust gases, and impurities, ensuring stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line efficiently heats and melts various plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in remarkably uniform size and shape of the particles, significantly enhancing the plastic's reprocessing performance.
The Machine Line is designed to minimize plastic degradation and produce superior particles, making it an invaluable ally for clients recycling PP, PE, and other hard material plastics. Additionally, the machine is user-friendly and represents a highly practical granulation recycling mode, gaining widespread acclaim in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Uncovering the Boundless Prospects and Unmatched Advantages of the Flourishing Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction Mastery: Through the innovative recycling of plastics, we can significantly lessen environmental pollutants, safeguarding our cherished land and water resources from harm.
Conserving Precious Resources: By embracing recycling and reusing plastic products, we can curb the demand for virgin plastics and preserve invaluable non-renewable resources, such as oil, for future generations.
2. Policy Support
Governmental Momentum: Globally, governments are increasingly prioritizing environmental stewardship, enacting diverse policies and regulations designed to bolster and stimulate the evolution of the plastic recycling industry.
Economic Catalysts: In certain nations, governments are spurring industry growth through attractive tax incentives and subsidies dedicated to the advancement of plastic recycling enterprises.
3. Market Demand
Corporate Commitment: As environmental consciousness rises, an increasing number of companies are opting for recycled plastics to minimize their ecological impact and achieve sustainability goals.
Consumer Evolution: Eco-friendly product demand is soaring, with consumers willingly investing more in products crafted from recycled materials, reflecting a shift towards sustainable consumption.
4. Technological Progress
Evolutionary Recycling Technology: Cutting-edge advancements in plastic recycling technology are enhancing efficiency, cost-effectiveness, and quality, transforming recycling processes industry-wide.
Innovative Horizons: The emergence of novel materials and processes is expanding the use of recycled plastics into diverse domains, such as construction and textiles, unlocking new possibilities.
5. Global Trends
Worldwide Synergy: International environmental organizations and enterprises are forging robust collaborations to collectively propel the plastic recycling sector forward.
Advancing Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their seamless global market integration and circulation.
The plastic recycling industry is poised for a promising future, offering vast advantages and potential to significantly mitigate environmental impact and conserve resources. Supported by policy initiatives and market demand, and fueled by technological progress and global cooperation, this industry stands on the brink of unparalleled growth and innovation.
Q: How much does a plastic granulation line cost?
A: Pricing varies based on the desired cleanliness of the final product and the necessary production capacity. We offer tailored recommendations for the most efficient granulation line configuration, ensuring it aligns with the client's budget parameters.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators, and which is best for my needs?
A:Single Screw: Featuring a straightforward design and cost-effectiveness, it's ideal for ordinary plastics (like single-material PP, PE), yet its adaptability is limited for mixed or impure recycled materials, with a constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, it excels with recycled and mixed materials (such as PP, PE mixtures) or modified plastics that incorporate additives (like flame retardants, colorants), ensuring superior yield and stability.
Triple Screw: Optimal for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), though it comes with higher costs and intricate maintenance requirements.
Recommendation: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable. For single-materials with budget constraints, a single-screw granulator remains a commendable choice.
Q: What is the adjustable production capacity per hour or day?
A: Small Granulator: Perfectly crafted for startups or small-scale production, this versatile machine processes 50-200 kg/hour. Experience efficiency and reliability in every pellet it produces.
Medium Sized Granulator: Ideal for recycling plants or modified plastic facilities, this robust machine handles 200-500 kg/h effortlessly, offering consistent performance and adaptability.
Large Granulator: Designed for industrial-scale operations, this powerhouse processes over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems for unmatched productivity.
Adjustment Method: Achieve desired capacity effortlessly by fine-tuning screw speed, feeding rate, or mold aperture, ensuring optimal performance tailored to your specific needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for materials?
A: Certain equipment models offer integration with pre-drying systems, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment, including centrifugal dehydration, to ensure compatibility and optimal performance.
Q: Does the system accommodate various melted plastic types? Is equipment adjustment needed when switching raw materials?
A: Materials with higher melt indices exhibit enhanced flowability. For example, LDPE with MI=10 is processed more efficiently than HDPE with MI=2, facilitating a smoother transition and operation.
Q: What techniques are employed to ensure the uniformity, density, and shape of particles?
A: Particle uniformity is greatly influenced by the screw design, where a larger aspect ratio facilitates more uniform plasticization, alongside precise temperature control for unparalleled quality.
The choice of cutting method defines particle shape:
Underwater Strip Cutting: Delivers regular particles, perfect for applications demanding high precision and consistency.
Hot Cutting Grain: Offers rapid processing efficiency, though it may introduce minor inconsistencies like burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in our commitment to revolutionizing plastic recycling through innovation and excellence, crafting a greener tomorrow together.
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