Soft Plastic Granulation Line
Customers can choose from two-stage, three-stage, or four-stage machines to perfectly align with their production needs. Our specially engineered design ensures exceptional compatibility and superior granulation results. This granulator is expertly crafted for recycling even the dirtiest waste and efficiently producing scraps. The gear box boasts a high torque design for low noise and smooth operation. With a unique screw design, it enhances coordination to significantly reduce particle black spots and color discrepancies. Tailored to the material's characteristics, it comes equipped with forced feeding and a hydraulic mesh changer to boost capacity and conserve energy. Additionally, our advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring more stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts an array of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this precision cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniform size and shape of the particles while significantly enhancing the reprocessing performance of the plastic.
The Machine Line adeptly minimizes plastic degradation and produces superior particles, making it an indispensable tool for clients recycling PP, PE, and other hard material plastics. Its ease of operation makes it a highly practical granulation recycling solution that has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a pivotal role in significantly diminishing the environmental harm caused by plastic waste, safeguarding our precious land and water resources from pollution.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can substantially decrease the need for virgin plastics, thereby conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Worldwide, governments are prioritizing environmental preservation, launching a myriad of policies to stimulate and bolster the plastic recycling sector.
Economic Incentives: In certain regions, governments are paving the way for industry growth by offering tax incentives and subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental consciousness escalates, a growing number of businesses are opting for recycled plastics to lessen their ecological impact.
Consumer Preference: The appetite for sustainable products is on the rise, with consumers eager to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology enhances the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: The advent of novel materials and methodologies broadens the scope for recycled plastics, extending their use into sectors like construction and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental entities and companies are fortifying partnerships to collectively propel the plastic recycling industry forward.
Standardization: The establishment of global standards elevates the quality of recycled plastics, boosting their global market circulation and application.
The plastic recycling industry harbors vast potential and profound benefits, adeptly curbing environmental pollution while conserving resources. Supported by policy backing and driven by market demand, the industry is poised for a future illuminated by technological advancements and enhanced global cooperation.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the customer's final material cleanliness level and desired production capacity. We offer tailored granulation line solutions optimized for the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a straightforward design and lower cost, ideal for processing basic plastics like single-material PP and PE new materials, though it has limited adaptability for mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin Screw: Offers robust mixing capabilities, perfect for handling recycled or mixed materials like PP and PE mixtures, or modified plastics necessitating additive incorporation, boasting higher yield and stability.
Triple Screw: Typically employed in high-output and precision-demanding scenarios, such as high-end engineering plastic granulation, albeit with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; For single raw materials with budget constraints, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed for efficiency, our small granulator delivers an impressive output of 50-200 kg/hour. Perfectly crafted for startups or small-scale production, it offers a seamless way to kickstart your plastic recycling journey.
Medium-Sized Granulator: With a capacity of 200-500 kg/h, this is the backbone of many recycling plants and modified plastic facilities. It effortlessly blends reliability with performance, catering to the demanding needs of industrial applications.
Large Granulator: Built for high-volume operations, this granulator exceeds 500 kg/hour throughput. It is engineered to pair with high-power motors and sophisticated automation systems, ensuring top-tier productivity and efficiency.
Adjustment Method: Achieve optimal capacity by fine-tuning the screw speed, feeding speed, or mold aperture. This versatility ensures adaptability to various production demands and material specifications.
Q: Can it effectively process high humidity levels, impurities, or a mix of plastics? Is there a need for pre-processing such as crushing or cleaning?
A: Some advanced equipment offers integration with pre-drying systems like a hopper dryer. However, for raw materials with high moisture content, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential for optimum results.
Q: Does the equipment accommodate various types of melted plastics, and are adjustments required when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with a Melt Index (MI) of 10 offers easier processing than HDPE with an MI of 2, underscoring the need for tailored adjustments based on material characteristics.
Q: How can one ensure the uniformity, density, and shape of the granulated particles?
A: Uniformity is largely influenced by the screw design; a larger aspect ratio contributes to more consistent plasticization. Precise temperature control further enhances uniformity, ensuring high-quality output.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method yields regular particles, catering to high-precision requirements.
Hot Cutting Grain: Known for its efficiency, this method may sometimes result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, let's pave the way to an eco-friendly tomorrow with innovative recycling solutions.
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