Soft Plastic Granulation Line
Our cutting-edge granulation solutions offer unparalleled versatility! With the ability to select from two-stage, three-stage, or four-stage machines, clients can customize according to their specific production needs. The innovative design ensures exceptional compatibility and superior granulation, making it ideal for recycling soiled waste and generating premium scraps. Featuring a high-torque gearbox, our granulator operates quietly and smoothly. The advanced screw design enhances coordination, significantly reducing particle black spots and color discrepancies. For optimal performance, it includes forced feeding and a hydraulic mesh changer tailored to material characteristics, boosting capacity and conserving energy. Additionally, both vacuum and conventional exhaust systems are adept at eliminating moisture, exhaust gases, and impurities, assuring consistently stable extrusion and the highest quality solid particles.
Hard Plastic Granulation Line
This exceptional Machine Line transforms various plastic raw materials into uniform, high-quality particles. By utilizing a state-of-the-art heating and melting process, coupled with a high-speed rotating cutter, plastic is finely cut into small, consistent particles. The rapid rotation, stirring, and friction during cutting ensure uniformity in size and shape, enhancing the reprocessing potential of the plastic. Experience superior granulation performance that optimizes the plastic's reusability.
Our Machine Line is a quintessential solution for minimizing plastic degradation while yielding superior particles, particularly excelling in the recycling of PP, PE, and other hard plastic materials. Its user-friendly operation makes it an immensely practical and efficient mode of granulation recycling, gaining substantial popularity in the PP and PE recycling sectors. Embrace the future of recycling with a machine that promises exceptional results and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Through the effective recycling of plastic waste, environmental pollution is significantly diminished, safeguarding our precious land and water resources from the harmful damages of plastic waste.
Resource conservation: By breathing new life into plastic products through recycling, we diminish the need for virgin plastics, thus preserving valuable non-renewable resources like oil, securing them for future generations.
2. Policy support
Government promotion: Global governments are prioritizing environmental initiatives, rolling out comprehensive policies and regulations to bolster the thriving plastic recycling industry, unlocking new opportunities and growth.
Economic incentives: Various nations are paving the way for plastic recycling enterprises by offering enticing tax benefits and subsidies, catalyzing industry progress and innovation.
3. Market demand
Enterprise demand: With a heightened sense of environmental stewardship, businesses worldwide are progressively integrating recycled plastics, striving to diminish their ecological footprint and champion sustainability.
Consumer preference: A surge in eco-friendly product demand is evident as discerning consumers express willingness to invest in premium products constructed with recycled materials, heralding a new era of sustainable consumption.
4. Technological progress
Recycling technology: As recycling technology leaps forward, the process becomes more streamlined, cost-efficient, and yields superior quality, revolutionizing the landscape of plastic recycling.
Innovative applications: Pioneering new materials and methodologies empower recycled plastics to transcend traditional boundaries, enabling their versatile application across industries like construction and textiles.
5. Global Trends
International Cooperation: Worldwide environmental organizations and enterprises are forging stronger alliances to spearhead the growth of the plastic recycling industry, promising a concerted global effort.
Standardization: Establishing international standards elevates the caliber of recycled plastics, fostering their seamless integration and utility within the global market, propelling industry evolution.
The plastic recycling industry is poised for tremendous growth and offers unparalleled benefits—curbing environmental pollution, optimizing resource use, and thriving under robust policy and market dynamics. Driven by technological breakthroughs and reinforced by global collaboration, the industry is on the cusp of a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final product and the intended production capacity. We can expertly tailor the most efficient granulation line configuration that aligns with the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a straightforward design and low cost, ideal for processing straightforward plastic materials like single-type PP or PE. However, it has limited adaptability for mixed or impurity-laden recycled materials and constrained processing capacity.
Twin screw: Offers robust mixing capabilities, apt for recycled or mixed materials like PP/PE blends or modified plastics requiring additives like colorants or flame retardants. It provides enhanced output and stability.
Triple screw: Optimal for high-output, precision-demanding scenarios, such as high-end engineering plastic granulation. It comes with higher costs and requires complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator remains an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capably produces between 50 to 200 kg/hour, ideal for startups or small-scale operations seeking adaptability and efficiency.
Medium-sized Granulator: Offering an impressive processing capability of 200-500 kg/h, this granulator is a staple in contemporary recycling plants and modified plastic facilities, ensuring efficient operations and high productivity.
Large Granulator: With a remarkable capacity exceeding 500 kg/hour, this granulator requires a synchronized match with high-power motors and advanced automation systems to harness its full potential in large-scale operations.
Adjustment Method: Tailor the granulator's output to your specific needs by adjusting the screw speed, feeding speed, or mold aperture, allowing for precise control over capacity adjustments.
Q: Can this equipment adeptly manage materials with high humidity, impurities, or mixed plastics? Is pre-processing, such as crushing and cleaning, necessary for optimal performance?
A: Some equipment can be seamlessly integrated with a pre-drying system like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment steps, such as centrifugal dehydration, to ensure efficient processing.
Q: Does the granulator support various types of melted plastics? Is equipment adjustment required when switching between different raw materials?
A: The granulator favors materials with a higher melt index due to their superior flowability. For instance, LDPE with an MI of 10 is processed more easily compared to HDPE with an MI of 2, demonstrating the equipment's versatility.
Q: What methods are available to control the uniformity, density, and shape of granulated particles?
A: Particle uniformity is largely influenced by the screw design, where a larger aspect ratio can result in more consistent plasticization, alongside precise temperature control for optimal results.
The method of cutting directly affects the particle shape:
Underwater Strip Cutting: Produces regular particles tailored for high-precision requirements, ensuring reliability and quality.
Hot Cutting Grain: Known for its high efficiency, though particles may exhibit burrs as a trade-off for speed.
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