Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or even four-stage machines tailored to meet specific production needs. Our ingeniously crafted design offers exceptional compatibility, ensuring superior granulation performance. This advanced granulator excels in recycling dirty waste and efficiently transforming scraps into high-quality outputs. The gear box is ingeniously designed for high torque, minimizing noise and ensuring smooth, seamless operation. The specially engineered screw design enhances coordination, effectively mitigating issues such as particle black spots and color discrepancies. Tailored to the characteristic properties of various materials, the machine is equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity and energy efficiency. Furthermore, our cutting-edge vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing stable, top-tier extrusion and the production of robust solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to precisely transform the melted plastic into uniformly sized and shaped particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which results in consistently uniform plastic particles. This uniformity significantly enhances the reprocessing performance of the plastic, ensuring reliable, superior quality outcomes.
The revolutionary machine line is instrumental in reducing plastic degradation, producing superior quality particles, making it the ideal solution for clients engaged in recycling PP, PE, and other hard plastic materials. Its user-friendly operation renders it a highly practical and effective granulation recycling model, earning widespread acclaim and popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Dive into the eco-friendly realm with plastic recycling, a solution that significantly minimizes the environmental damage caused by plastic waste. This sustainable practice plays a vital role in preserving our land and water resources for future generations.
Resource Conservation: Embrace the power of recycling to diminish the need for virgin plastics. This sustainable approach not only curtails resource consumption but also conserves invaluable non-renewable resources like oil.
2. Policy support
Government Promotion: Globally, governments are championing environmental initiatives, rolling out policies and regulations that actively bolster the booming plastic recycling sector.
Economic Incentives: In certain regions, governments offer lucrative tax breaks and financial subsidies, fueling the growth and innovation of plastic recycling companies.
3. Market demand
Enterprise Demand: As eco-consciousness rises, a growing number of enterprises are integrating recycled plastics to minimize their ecological footprint and enhance sustainability.
Consumer Preference: The trend of eco-friendly consumption is on the rise. More consumers are opting for products crafted from recycled materials, showing a willingness to pay a premium for sustainability.
4. Technological progress
Recycling Technology: With ongoing advancements, plastic recycling technology is becoming more efficient, cost-effective, and yields a superior quality of recycled materials.
Innovative Applications: The continuous development in materials and processes allows recycled plastics to be used innovatively across various industries, including construction and textiles.
5. Global Trends
International Cooperation: Around the globe, environmental organizations and enterprises are forging alliances to collectively drive forward the growth of the plastic recycling industry.
Standardization: Establishing international standards elevates the quality of recycled plastics, enhancing their global marketability and integration.
The plastic recycling industry is on the brink of exponential growth, offering unparalleled advantages. Not only does it alleviate environmental burdens and conserve resources, but it also benefits from robust policy frameworks and burgeoning market demand. As technology progresses and global collaborations strengthen, the future of plastic recycling is indeed promising.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the cleanliness level of the final material and desired production capacity. We can expertly recommend the most cost-effective granulation line configuration tailored to the customer's budget specifications.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which best suits my requirements?
A:Single Screw: Featuring a straightforward structure and cost-efficiency, this is ideal for standard plastic processing (e.g., single material PP, PE), though it has limited adaptability for mixed or impurity-laden recycled materials and offers a restricted processing capacity.
Twin Screw: Boasting enhanced mixing capabilities, it's perfect for recycled and mixed materials (e.g., PP, PE) or modified plastics needing additives (flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Primarily used for high-output and precision requirements (e.g., high-end engineering plastic granulation), it's a high-cost option with complex maintenance needs.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is advisable. For single materials and budget-conscious scenarios, a single screw granulator is an excellent choice.
Q: What is the production range per hour or day? Is adjustability an option?
A: Introducing our Small Granulator, a must-have for startups or small-scale production environments, boasting a robust processing capability of 50-200 kg/hour. This compact powerhouse is crafted for efficiency and reliability, making it the perfect choice for budding entrepreneurs and small-scale businesses aiming to streamline their production processes.
Our Medium-Sized Granulator, with its impressive throughput of 200-500 kg/hour, is the ideal workhorse for medium-scale operations. It's frequently utilized in recycling plants and modified plastic facilities, delivering consistent performance and high-quality output, making it an indispensable tool for maximizing productivity and sustainability.
Experience the power of our Large Granulator, designed for heavy-duty operations with a capacity exceeding 500 kg/hour. This machine is equipped to handle industrial-scale tasks, requiring integration with high-power motors and sophisticated automation systems to ensure optimal performance and efficiency.
Enhance your production efficiency with our flexible adjustment method. Easily tailor your operation by adjusting the screw speed, feeding speed, or mold aperture, thus providing a seamless way to modify capacity and adapt to varying production requirements effortlessly.
Question: Can the equipment efficiently process materials with high humidity, impurities, or mixed plastics? Do raw materials necessitate pre-treatment steps like crushing or cleaning?
Answer: Our advanced equipment can be complemented with an integrated pre-drying system, such as a hopper dryer, to improve processing of high-humidity materials. However, raw materials like uncleaned recycled bottles may require additional pre-treatment methods, such as centrifugal dehydration, to ensure optimal processing results.
Question: Is the equipment compatible with various types of melted plastics, and does it require adjustments when switching between different raw materials?
Answer: The melt index (MI) significantly influences material flowability, with higher indices, like LDPE at MI=10, allowing easier processing compared to lower indices like HDPE at MI=2. Our equipment is engineered to accommodate a range of materials, although adjustments may be necessary to optimize performance for different plastic types.
Question: What techniques are employed to ensure control over the uniformity, density, and shape of the produced particles?
Answer: The uniformity of particles is meticulously managed through precision-engineered screw designs and precise temperature control, such as utilizing a larger aspect ratio in screw design for enhanced plasticization uniformity.
The particle shape is expertly determined by the cutting method employed:
Underwater strip cutting ensures regular particle shapes, making it ideal for applications demanding high precision.
Hot cutting grain offers high efficiency, albeit with a potential for burr formation, balancing productivity with quality.
Join Forces with Us to Propel a Sustainable Revolution in Plastic Recycling
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