Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Product Details
Customization: Available
After-sales Service: on Line and Video
Warranty: 12 Months
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  • Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
  • Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
  • Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
  • Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
  • Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
  • Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
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Overview

Basic Info.

Model NO.
granulator
Raw Material
HDPE
Screw
Multi-Screw
Inverter
Inverter
Electromagnetic Heater
Electromagnetic Heater
Automation
Automatic
Computerized
Computerized
Customized
Customized
Certification
CE, ISO9001:2008, QS, GMP
Condition
New
Weight (Kg)
1000
Video Outgoing-Inspection
Provided
Core Components
Engine
Key Selling Points
Automatic
Applicable Industries
Manufacturing Plant
Plastic Type
PE, PP/PE, PP
Dimension(L*W*H)
15m*3m*4m
Warranty of Core Components
1 Year
Brand
Deling
Color
Gray Blue White
Final Products Water Content
Less Than 2%
Exporting Countries
Exporting Countries
First Stage Motor Power
55-315 Kw
Secondary Motor Power
18.5-75 Kw
Capacity
180-1400 Kg/H;Customized
Transport Package
Land and Sea Transportation
Specification
304 stainless steel
Trademark
DELING
Origin
Jiangsu, China
HS Code
8477201000
Production Capacity
30 Sets/Month

Product Description

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Soft Plastic Granulation Line

Customers can seamlessly select from two-stage, three-stage, or four-stage machines tailored to meet specific production needs. Experience unmatched compatibility and superior granulation with our uniquely engineered design. This granulator excels in recycling soiled waste and crafting high-quality scraps. Featuring a robust gearbox designed for high torque, it ensures whisper-quiet, seamless operations. With a specialized screw design, it expertly addresses black spots and color inconsistencies in particles. The machine is fitted with forced feeding and a hydraulic mesh changer, meticulously crafted to enhance output capacity while optimizing energy savings. Additionally, with both vacuum and conventional exhaust systems, it efficiently removes moisture, exhaust gases, and impurities, guaranteeing steady extrusion and premium solid particles.
Hard Plastic Granulation Line


Our advanced Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to precisely slice the melted plastic into small, uniform particles. Throughout this dynamic cutting process, the plastic is swiftly rotated, stirred, and rubbed, resulting in particles that boast uniformity in size and shape, significantly enhancing their reprocessing performance. This process ensures the production of top-quality granules ready for further use.
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

This cutting-edge machine line significantly minimizes plastic degradation and yields superior particles, proving to be an invaluable ally for clients in the recycling of PP, PE, and other hard plastic materials. With user-friendly operation, it offers a practical and highly efficient granulation recycling approach, earning widespread acclaim in the PP and PE recycling sectors.
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Model Power Rotating Diameter First Stage Motor Power Second Stage Motor Power Production Capacity Screw Draw Ratio
DL-R85 37/55KW 85mm 55KW 18.5KW 180-250KG/H 1:33
DL-R100 45/75KW 100mm 90KW 30KW 280-350KG/H
DL-R120 55/90KW 120mm 110KW 45KW 350-450KG/H
DL-R160 90/160KW 160mm 180KW 55KW 650-750KG/H
DL-R180 132/200KW 180mm 250KW 55KW 800-1000KG/H
DL-R200 160/250KW 200mm 315KW 75KW 1100-1400KG/H

Parts Brand

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Prospects and advantages of the plastic recycling industry

1. Environmental protection
Reducing pollution: By embracing plastic recycling, we can significantly diminish the environmental contamination caused by plastic waste, thus safeguarding our precious land and water resources from harm.
Resource conservation: The recycling and reutilization of plastic products serve as a vital tool in curbing the demand for virgin plastics, thereby conserving non-renewable resources such as oil, which are essential to our planet's future.

2. Policy support
Government promotion: Globally, governments are increasingly prioritizing environmental conservation, implementing a slew of policies and regulations aimed at fostering and nurturing the growth of the plastic recycling industry.
Economic incentives: Certain nations are propelling the industry forward by offering tax breaks and subsidies to plastic recycling companies, thereby catalyzing its development.

3. Market demand
Enterprise demand: With an upward shift in environmental consciousness, enterprises are progressively opting to integrate recycled plastics into their operations to mitigate their ecological impact.
Consumer preference: The surge in demand for eco-friendly products has led consumers to willingly invest more in items crafted from recycled materials, paving the way for a sustainable future.

4. Technological progress
Recycling technology: Continuous advancements in plastic recycling technology are refining the recycling process, enhancing its efficiency, cost-effectiveness, and quality.
Innovative applications: Pioneering materials and processes are broadening the horizons of recycled plastic applications, extending its reach into diverse fields such as construction materials, textiles, and more.

5. Global Trends
International Cooperation: Environmental organizations and businesses across the globe are intensifying their collaborative efforts to collectively advance the plastic recycling industry's development.
Standardization: The establishment of international standards boosts the quality of recycled plastics, facilitating their widespread circulation and utilization on a global scale.

The plastic recycling industry boasts expansive prospects and notable advantages. It not only mitigates environmental pollution and conserves resources but also gains momentum from both policy encouragement and market demand. As technology continues to evolve and global partnerships strengthen, the future of the plastic recycling industry shines ever brighter.

Robust Plastic Extruder Machine for Efficient Pellet Production and Recycling
Robust Plastic Extruder Machine for Efficient Pellet Production and RecyclingRobust Plastic Extruder Machine for Efficient Pellet Production and RecyclingRobust Plastic Extruder Machine for Efficient Pellet Production and RecyclingRobust Plastic Extruder Machine for Efficient Pellet Production and RecyclingRobust Plastic Extruder Machine for Efficient Pellet Production and RecyclingRobust Plastic Extruder Machine for Efficient Pellet Production and RecyclingRobust Plastic Extruder Machine for Efficient Pellet Production and Recycling

Q: What is the price of plastic granulation line?

A: The cost hinges on the level of cleanliness desired for the final material and the production capacity required by the customer. We are adept at recommending the most efficient granulation line configuration tailored to the customer's financial scope.

Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?

A:Single screw: With its straightforward architecture and budget-friendly nature, this option excels in processing standard plastics like single-material PP and PE. However, it falls short when dealing with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin screw: Exhibiting robust mixing capabilities, this choice excels in handling recycled and mixed materials, such as PP and PE blends, or modified plastics necessitating additives like flame retardants and colorants. It guarantees higher yield and stability.
Triple screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation, this option, while effective, comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single raw materials and operating on a budget, a single screw granulator remains a commendable choice.

Q: What is the hourly or daily production range? Can it be adjusted?

A:
Small granulator: Capable of producing a range between 50-200 kg/hour, this model is the perfect choice for startups or small-scale operations, offering a compact yet powerful solution to meet your initial production needs.

Medium sized granulator: With a production capacity of 200-500 kg/h, this granulator is a popular choice in recycling plants or for those specializing in modified plastic production. It strikes an ideal balance between power and versatility, making it a staple in mid-sized operations.

Large granulator: Designed for rigorous demands, this granulator exceeds 500 kg/hour, making it perfect for large-scale operations. It requires integration with a high-power motor and a sophisticated automation system to optimize performance and efficiency.

Adjustment method: Flexibly tailor your production capacity by altering the screw speed, feeding speed, or selecting the appropriate mold aperture. Each adjustment allows for precise control over output to match specific requirements.

Q: Can it handle high humidity, impurities, or mixed plastics? Do the raw materials need to undergo pre-processing stages such as crushing and cleaning?

A: Certain systems can be seamlessly integrated with a pre-drying feature, like a hopper dryer. However, if dealing with particularly high humidity inputs, such as unwashed recycled bottles, additional pre-treatment such as centrifugal dehydration is necessary to ensure optimal operation.

Q: Does the equipment accommodate varying types of melted plastics? Is equipment adjustment required when switching between different raw materials?

A: The material's flowability improves with a higher melt index. For instance, LDPE with an MI of 10 is more manageable compared to HDPE with an MI of 2, facilitating easier processing and adaptability across different materials.

Q: What methods are used to ensure the uniformity, density, and shape of the produced particles?

A:
Achieving particle uniformity relies heavily on the screw's design, where a larger aspect ratio can lead to more consistent plasticization. Additionally, precise temperature control plays a crucial role in maintaining uniformity.
The particle shape is determined by the chosen cutting method:
Underwater strip cutting: This technique produces regular particles, meeting high-precision requirements.
Hot cutting grain: Offers high efficiency, though it may result in particles with burrs.

Partner with Us for a Sustainable Future in Plastic Recycling – Let's revolutionize the world of plastic recycling together, paving the way for innovations that support environmental sustainability and long-term success.

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