Soft Plastic Granulation Line
Our cutting-edge pelletizing machine invites you into a world where production versatility meets exceptional usability. Offering a choice of two-stage, three-stage, and four-stage configurations, our machine seamlessly adapts to your production needs. With a unique design that ensures outstanding compatibility, it excels in granulating soft plastic materials. Ideal for recycling even the dirtiest waste and producing high-quality scraps, our machine is equipped with a high-torque gear box that ensures low noise and smooth operations. Its specially designed screw enhances coordination for minimized issues like black spots and color discrepancies. Tailored to the material's characteristics, it features a forced feeding and hydraulic mesh changer, optimizing capacity while conserving energy. Our sophisticated vacuum and conventional exhaust systems more effectively eliminate moisture, exhaust gases, and impurities, guaranteeing a stable extrusion process and superior solid particles.
Hard Plastic Granulation Line
Experience the pinnacle of plastic processing with our advanced machine line that revolutionizes the granulation of various plastic raw materials. By precisely heating and melting plastics, our machine employs a high-speed rotating cutter to shape them into small, uniform particles. The rapid rotation, stirring, and rubbing during the cutting process ensure consistent particle size and shape, enhancing the reprocessing performance of the plastics. This meticulous transformation bolsters the efficiency and quality of your recycled material, setting new standards in plastic granulation.
Our machine line stands as a guardian of plastic integrity, significantly reducing degradation and producing superior particles. It's an indispensable ally for clients engaged in recycling PP, PE, and other hard material plastics. Designed for ease of operation, it epitomizes practical recycling in the granulation domain, enjoying vast popularity in the PP and PE recycling industry. This machine line not only simplifies operations but also elevates recycling effectiveness, empowering your sustainable efforts.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Boundless Horizons and Compelling Benefits of the Plastic Recycling Industry
1. Environmental Protection
Mitigating Pollution: Through efficient plastic recycling, we can significantly diminish the environmental pollution caused by plastic waste, safeguarding our precious land and water resources from damage.
Preserving Resources: Recycling and reusing plastic products curtail the demand for virgin plastics, conserving non-renewable resources like oil and ensuring their availability for future generations.
2. Policy Support
Government Advocacy: With a heightened focus on environmental protection, governments globally are rolling out a plethora of policies and regulations designed to propel forward the growth of the plastic recycling industry.
Economic Incentives: In select nations, governments are offering tax breaks and subsidies to plastic recycling enterprises, further spurring industry expansion and creating a thriving business environment.
3. Market Demand
Corporate Demand: As awareness of environmental protection rises, an increasing number of enterprises are turning to recycled plastics as a strategy to lessen their ecological impact.
Consumer Preferences: The surge in demand for eco-friendly products is clear, with consumers increasingly willing to pay a premium for goods that incorporate recycled materials, reflecting their commitment to sustainability.
4. Technological Progress
Advancements in Recycling Technology: Continuous innovations in plastic recycling technology are enhancing the process, making it more efficient, cost-effective, and yielding superior quality outcomes.
Pioneering Applications: The advent of new materials and processes paves the way for recycled plastics to be utilized across diverse sectors, including construction materials and textiles, broadening their application scope.
5. Global Trends
Worldwide Collaboration: Environmental organizations and businesses are fostering partnerships across borders to collectively advance the plastic recycling industry’s development, sharing insights and best practices.
Standardization Efforts: The establishment of international standards is pivotal in boosting the quality of recycled plastics, facilitating their global movement and usage, and driving market growth.
The plastic recycling industry is poised for tremendous growth, offering robust advantages that encompass reducing environmental pollution, conserving vital resources, and benefiting from both policy support and market demand. Technological advancements and intensified global cooperation signal a promising future for this dynamic industry.
Q: What is the price of a plastic granulation line?
A: The cost varies based on the cleanliness level of the desired final material and the targeted production capacity. We are equipped to recommend the most efficient granulation line configuration tailored to the customer's budget and specific needs.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which suits my requirements best?
A:Single Screw: Featuring a straightforward structure and low cost, these are ideal for processing standard plastics such as new PP and PE materials but offer limited adaptability to mixed or recycled materials with impurities, having a restricted processing capacity.
Twin Screw: Renowned for robust mixing capabilities, these are perfect for recycled or mixed materials (such as PP, PE blends) or modified plastics that incorporate additives like flame retardants, offering enhanced yield and stability.
Triple Screw: Typically utilized in high-output and high-precision contexts (like high-end engineering plastic granulation), though they come with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended; whereas for single raw materials combined with budget constraints, a single screw granulator offers an effective solution.
Q: What is the production capacity range per hour or per day? Is it adjustable?
A: Small Granulator: Boasting a capacity of 50-200 kg/hour, this model is perfect for startups or small-scale production, allowing for flexibility and scalability as needed.
Medium-Sized Granulator: Elevate your recycling plant operations with our versatile granulator that processes between 200-500 kg/h. Ideal for recycling facilities and modified plastic plants, this powerful machine delivers efficiency and reliability.
Large Granulator: Achieve unparalleled productivity with our advanced granulator designed for over 500 kg/hour processing. Engineered to work seamlessly with a high-power motor and automation system, it's a game-changer for large-scale operations.
Adjustment Method: Optimize your production capabilities easily by fine-tuning the screw speed, feeding speed, or mold aperture. Achieve precision and flexibility in capacity adjustment with ease.
Q: Can it manage high humidity, impurities, or a mix of plastics? Is pre-processing, like crushing and cleaning, necessary for the materials?
A: Our systems are adaptable; while some can integrate with pre-drying solutions like hopper dryers, high-humidity materials such as unwashed recycled bottles require additional pre-treatment steps like centrifugal dehydration to ensure optimal performance.
Q: Is the machine compatible with different types of melted plastics? Are equipment adjustments needed when switching raw materials?
A: Processing ease increases with higher melt indices. For instance, LDPE with a melt index (MI) of 10 flows more smoothly compared to HDPE with an MI of 2, making it more manageable.
Q: How do you ensure the uniformity, density, and shape of the particles produced?
A: Uniformity in particles is influenced by the screw design—such as a larger aspect ratio enhancing uniform plasticization—and precision temperature control. Maximize quality with our engineered solutions.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: This method yields regular particles, perfect for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in some burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Embrace innovation and sustainability with Zhangjiagang Deling Machinery Co, Ltd. Together, let's transform plastic recycling into a cornerstone of environmental stewardship and industrial advancement.
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