Soft Plastic Granulation Line
Customers are invited to explore a range of machine configurations tailored to fit their production needs—two-stage, three-stage, and four-stage options await to optimize your process. Our uniquely engineered design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling contaminated waste and handling scrap materials efficiently. Equipped with a high-torque gearbox, experience low noise, and smooth operations. The innovative screw design enhances coordination, adeptly addressing issues of black spots and color variations in particles. To suit material characteristics, the system features forced feeding and a hydraulic mesh changer for enhanced capacity and energy efficiency. Moreover, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, culminating in stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
Our state-of-the-art Machine Line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform them into small, uniform particles. As the plastic undergoes cutting, rapid rotation, stirring, and rubbing processes ensure uniformity in particle size and shape, thereby enhancing the plastic's reprocessing performance.
Elevate your recycling with our Machine Line, crafted to minimize plastic degradation and yield superior particles. It's an indispensable ally for clients recycling hard material plastics like PP and PE. Effortlessly operable, this practical granulation recycling mode has garnered immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: In the battle against environmental degradation, plastic recycling emerges as a formidable ally. By effectively curtailing the ravages of plastic waste on our ecosystems, it significantly diminishes the harm inflicted upon our precious land and water resources.
Resource Conservation: Embrace the power of recycling to cut down the reliance on virgin plastics. Through this ecologically sound practice, we safeguard non-renewable treasures like oil, conserving them for future generations.
2. Policy Support
Government Promotion: Governments across the globe are ardently championing environmental conservation, rolling out a tapestry of policies and regulations that bolster and nurture the thriving plastic recycling sector.
Economic Incentives: Acknowledging the strategic importance of recycling, several nations have introduced enticing tax incentives and subsidies, propelling plastic recycling companies towards unprecedented growth.
3. Market Demand
Enterprise Demand: As eco-consciousness gains momentum, businesses increasingly turn to recycled plastics, making a commendable choice to lessen their environmental impact.
Consumer Preference: In an era where sustainability is paramount, a surge in consumer demand for green products is evident. Discerning buyers are ready to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Witness the dawn of a new era, where recycling technology evolves continually, enhancing efficiency, cost-effectiveness, and material quality in the process.
Innovative Applications: The horizon expands as novel materials and processes emerge, allowing recycled plastics to infiltrate diverse fields, from construction to fashion.
5. Global Trends
International Cooperation: Embark on a journey of unity as environmental organizations and enterprises worldwide forge alliances, collectively advancing the cause of plastic recycling.
Standardization: The advent of international standards paves the way for improved quality in recycled plastics, facilitating their global market circulation and utility.
The plastic recycling industry stands on the brink of a transformative era, possessing immense prospects and unparalleled advantages. Beyond reducing pollution and conserving resources, it enjoys robust support from both policy frameworks and burgeoning market demands. As technology progresses and global partnerships strengthen, a radiant future for the plastic recycling industry is on the horizon.
Q: What is the price of the plastic granulation line?
A: Pricing is tailored to the customer's desired output quality and production capacity. We offer bespoke recommendations of the most cost-effective granulation line configurations, ensuring they align perfectly with the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? How can I select the most suitable one for my requirements?
A:Single Screw: Simplicity and affordability are its hallmarks, ideal for ordinary plastics like PP and PE. However, its capacity is limited when dealing with mixed or impurity-laden recycled materials.
Twin Screw: Boasting robust mixing capabilities, it's perfect for recycled, mixed, or additive-enhanced plastics. It assures higher yield and process stability.
Triple Screw: Reserved for high-output, precision-driven applications such as high-end engineering plastic granulation. While its performance is exceptional, it demands a higher investment and more intricate maintenance.
Suggestion: For recycled or modified mixed materials, the twin-screw granulator is the supreme choice. If your materials are simpler and budget constraints exist, the single screw granulator provides a pragmatic solution.
Q: What are the production capabilities on an hourly or daily basis? Can these be adjusted?
A: Introducing our Small Granulator: Capable of expertly handling 50-200 kg/hour, this robust machine is perfect for startups and small-scale production, offering efficiency and reliability in every operation.
Our Medium-Sized Granulator: Operating at 200-500 kg/h, this model is a staple in recycling plants and modified plastic facilities, delivering optimized performance for medium-scale applications.
Discover the Power of Our Large Granulator: Designed to process over 500 kg/hour, this powerhouse requires integration with a high-power motor and advanced automation systems to achieve unmatched throughput and efficiency.
Adjustment Method: Achieve precise capacity control by fine-tuning the screw speed, adjusting the feeding speed, or modifying the mold aperture, ensuring optimal performance tailored to your needs.
Q: Can your equipment handle high humidity, impurities, or mixed plastics without pre-processing, or are additional steps like crushing and cleaning necessary?
A: Some of our advanced equipment can be seamlessly integrated with a pre-drying system, such as a hopper dryer. However, materials with high moisture content, like unwashed recycled bottles, may require extra pre-treatment, including centrifugal dehydration, to ensure optimal processing.
Q: Is your granulation machine versatile enough to handle different types of melted plastics, and are equipment adjustments required when changing raw materials?
A: The flowability of materials increases with a higher melt index. For instance, LDPE with a melt index of 10 is more easily processed compared to HDPE with a melt index of 2, demonstrating our machine's adaptability to different material types.
Q: What measures are in place to control the uniformity, density, and shape of the produced particles?
A: Particle uniformity is greatly influenced by the screw design, where a larger aspect ratio often results in more uniform plasticization. Additionally, precise temperature control is crucial for achieving desired consistency.
The shape of the particles is primarily determined by the cutting method employed:
Underwater Strip Cutting: This technique yields regular particles, meeting high-precision requirements with ease;
Hot Cutting Grain: While highly efficient, this method may occasionally produce particles with burrs.
Join Forces with Us to Pioneer a Sustainable Future in Plastic Recycling
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