Soft Plastic Granulation Line
Customers are presented with a versatile choice among two-stage, three-stage, and four-stage machines, tailored to meet specific production demands. This ingenious design ensures superior compatibility and enhanced granulation results. The granulator stands out as an exceptional solution for recycling contaminated waste and producing scraps. Gear box: Offers a high torque design, guaranteeing low noise and smooth operation. The specially designed screw enhances coordination, effectively mitigating issues with particle black spots and color discrepancies. Engineered with the material's characteristics in mind, it features forced feeding and a hydraulic mesh changer to optimize capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems are adept in effectively eliminating moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and the creation of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to seamlessly transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity in size and shape of the plastic particles, significantly improving their reprocessing performance.
This Machine Line is adept at reducing plastic degradation while producing superior quality particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Not only is the machine remarkably easy to operate, but it also represents a highly practical granulation recycling solution, which has garnered substantial popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner future with plastic recycling, which significantly curbs environmental pollution. This proactive approach minimizes the harmful impact on precious land and water resources.
Resource Conservation: By recycling and reusing plastic products, we significantly cut down the need for virgin plastics, conserving precious non-renewable resources like oil.
2. Policy Support
Government Promotion: With a sharp focus on environmental preservation, governments globally are implementing policies to propel the growth of the plastic recycling industry.
Economic Incentives: Various nations offer enticing tax incentives and subsidies, fueling the momentum for plastic recycling companies and driving the industry's development.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, more enterprises opt for recycled plastics, aiming to diminish their environmental impact.
Consumer Preference: There's a surging demand for eco-friendly products, with consumers willing to invest in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology, enhancing process efficiency, cost-effectiveness, and quality.
Innovative Applications: New materials and processes are paving the way for recycled plastics to be used across diverse fields, from construction to textiles.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are intensifying collaboration to advance the plastic recycling industry.
Standardization: International standards are elevating the quality and global distribution of recycled plastics, fostering wide-scale adoption.
The plastic recycling industry is poised for incredible growth, offering immense benefits by reducing pollution, conserving resources, and being buoyed by policy support and market demand. With ongoing technological breakthroughs and enhanced global cooperation, the industry's future looks exceptionally promising.
Q: What is the price of a plastic granulation line?
A: Pricing depends on the required cleanliness of the final material and desired production capacity. We recommend the most cost-effective granulation line tailored to your budget.
Q: What differentiates single, twin, and triple screw granulators? Which option best suits my needs?
A:Single Screw: Boasting a simple structure and low cost, it's ideal for processing standard plastics like single material PP and PE. However, it's less adaptable for mixed or impure recycled materials.
Twin Screw: Known for robust mixing capability, it's perfect for recycled, mixed, or additive-enhanced plastics, offering superior yield and stability.
Triple Screw: Best for high output and precision in high-end engineering applications, albeit with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator is viable.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Achieve a processing range of 50-200 kg/hour, perfect for startups or small-scale production ventures aiming for precision and efficiency.
Medium-Sized Granulator: An ideal choice for recycling plants or modified plastic facilities, offering a robust processing capacity of 200-500 kg/h.
Large Granulator: Designed for industrial scale with a capacity exceeding 500 kg/hour, seamlessly integrates with high-power motors and advanced automation systems.
Adjustment Method: Enjoy versatile capacity modulation by fine-tuning screw speed, feeding velocity, or adjusting mold aperture for optimal performance.
Q: Can this equipment efficiently manage high humidity levels, impurities, or mixed plastics? Is there a necessity for pre-processing steps like crushing and cleaning?
A: Some setups can incorporate a pre-drying system, such as a hopper dryer, to handle moisture, but highly moist materials like unwashed recycled bottles demand additional pre-treatment, such as centrifugal dehydration, for optimal results.
Q: Does the system support diverse melted plastic types, and what adjustments are required when changing raw materials?
A: Plastic with a higher melt index boasts superior flowability; for example, LDPE with an MI of 10 processes more easily than HDPE with an MI of 2, which should be considered when adjusting equipment.
Q: What measures ensure the control of particle uniformity, density, and shape during production?
A: Achieving particle uniformity is a function of sophisticated screw design—larger aspect ratios lead to more uniform plasticization—and precise temperature control.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular particles that meet high-precision standards, making them ideal for stringent industry requirements.
Hot Cutting Grain: Delivers high efficiency, although it may result in particles with burrs, suitable for less precision-critical applications.
Partner with Us to Champion a Sustainable Future in Plastic Recycling - Join Zhangjiagang Deling Machinery Co, Ltd to lead the charge in eco-friendly solutions with our innovative Heavy-Duty Plastic Recycling Granulator.
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