Soft Plastic Granulation Line
Customers can select from our versatile range of two-stage, three-stage, and four-stage machines, tailored to meet specific production requirements. Our innovative designs assure optimal compatibility and superior granulation results. This granulator excels in recycling even the dirtiest waste while efficiently producing high-quality scraps. Equipped with a high torque gearbox, it operates with minimal noise and exceptional smoothness. Our uniquely engineered screw design enhances coordination, significantly reducing particle black spots and color variation issues. To accommodate the unique properties of various materials, it features a forced feeding system and a hydraulic mesh changer, optimizing capacity and conserving power. Moreover, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line efficiently heats and melts a variety of plastic raw materials. It employs a high-speed rotating cutter to flawlessly slice the molten plastic into small, uniform particles. Throughout the cutting process, the plastic is dynamically rotated, stirred, and rubbed, ensuring uniformity in size and shape, thereby significantly enhancing the plastic's reprocessing performance.
Our Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation offers a highly practical approach to granulation recycling, earning widespread popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the green revolution! Our advanced plastic recycling dramatically mitigates environmental pollution, alleviating the harmful impact on our precious land and water resources.
Resource conservation: By breathing new life into used plastic products, we significantly cut down the need for virgin plastics, safeguarding precious non-renewable resources such as oil.
2. Policy support
Government promotion: Around the globe, governments are champions of environmental protection, enacting robust policies to turbocharge the growth of the plastic recycling industry.
Economic incentives: In select nations, the allure of tax incentives and subsidies provided by governments acts as a catalyst for plastic recycling companies to thrive and innovate.
3. Market demand
Enterprise demand: As environmental consciousness soars, enterprises are eager to incorporate recycled plastics, greatly shrinking their ecological footprint and enhancing corporate responsibility.
Consumer preference: A surge in demand for eco-friendly products is evident, with consumers happily investing in products crafted from recycled materials, showing commitment to a sustainable future.
4. Technological progress
Recycling technology: Our cutting-edge plastic recycling technology continually evolves, heralding a more efficient, cost-effective, and superior quality recycling process.
Innovative applications: Pioneering materials and processes are paving the way for recycled plastics to venture into new realms, including robust building materials, trendy textiles, and beyond.
5. Global Trends
International Cooperation: Globally, environmental entities and enterprises are joining forces, fostering a united front to advance the plastic recycling industry's development and innovation.
Standardization: The establishment of international standards ensures top-notch quality of recycled plastics, facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry is poised for greatness, offering vast prospects and notable advantages. It not only curbs environmental pollution and conserves vital resources but also flourishes under the dual boost of policy support and rising market demand. Fueled by technological advancements and global collaboration, the industry is set to embark on a luminous future.
Q: What is the price of a plastic granulation line?
A: The pricing fluctuates according to the cleanliness level of the final product and the desired production capacity. We offer tailored recommendations to maximize efficiency and align with your budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple architecture and cost-effectiveness, ideal for processing standard plastics like PP and PE. However, its adaptability to mixed or impurity-laden recycled materials is limited, with constrained processing capacity.
Twin screw: Renowned for robust mixing capabilities, excels in handling recycled, mixed materials, or modified plastics necessitating additives. Offers superior yield and stability.
Triple screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation. It entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single materials on a restricted budget, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Boasting a production range of 50-200 kg/hour, this is perfect for startups or small-scale operations aiming for efficiency and growth.
Introducing our Medium-Sized Granulator: Boasting a capacity of 200-500 kg/h, this robust machine is a staple in recycling and modified plastic plants, ensuring efficient processing with every use.
Discover the power of our Large Granulator: Designed for operations exceeding 500 kg/hour, this formidable equipment requires synchronization with a high-performance motor and advanced automation system to maximize productivity.
Adjustment Method: Seamlessly adjust the capacity with precision by fine-tuning the screw speed, feeding speed, or mold aperture, allowing for versatile and efficient operation.
Q: Is our machinery capable of handling high humidity, impurities, or mixed plastics? Are there any prerequisites like crushing and cleaning that need to be addressed for optimal processing?
A: Our systems can be integrated with a pre-drying solution, like a hopper dryer, to combat high humidity. However, for significantly damp materials, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended for best results.
Q: Does the equipment support a variety of melted plastics? Is there a need for modification when changing raw material types for seamless processing?
A: Materials with a higher melt index offer greater flowability, simplifying processing. For example, LDPE with MI=10 is notably easier to handle compared to HDPE with MI=2, ensuring smooth operations.
Q: What methods are implemented to maintain control over the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is significantly influenced by the screw design, where a larger aspect ratio can lead to more consistent plasticization, combined with precise temperature control ensuring optimal results.
The particle shape is defined by the cutting methodology deployed:
Underwater Strip Cutting: Produces uniform particles, ideal for high-precision requirements, ensuring consistently high-quality output.
Hot Cutting Grain: Delivers high efficiency, though it may result in burrs, suitable for applications where speed is a priority.
Collaborate with Us for a Greener Tomorrow in Plastic Recycling
Audited Supplier 
){kind=link}