Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or even four-stage machines, tailored to match their production needs. The innovative design ensures remarkable compatibility and superior granulation performance. This granulator excels at recycling dirty waste and efficiently producing scraps. Featuring a high-torque gearbox, it delivers a quieter, smoother operation. The specially crafted screw design enhances coordination, effectively addressing issues like particle black spots and color inconsistencies. Designed with the material's characteristics in mind, it integrates forced feeding and a hydraulic mesh changer, optimizing capacity and energy conservation. Moreover, the inclusion of vacuum and conventional exhaust systems adeptly removes moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and superior quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line skillfully heats and melts an array of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, enhancing the uniformity in size and shape of the particles. This meticulous process significantly boosts the reprocessing capabilities of the plastic, ensuring a more efficient and effective recycling journey.
The machine Line is a game-changer in reducing plastic degradation while producing superior-quality particles. It's an invaluable asset for clients engaged in recycling PP, PE, and other hard material plastics. Moreover, its user-friendly operation presents a highly practical granulation recycling solution. This technology has garnered immense popularity in the PP and PE recycling sector, standing out as a reliable and efficient choice.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner planet as plastic recycling significantly cuts down on the pollution generated from plastic waste, safeguarding our precious land and water resources from damage.
Resource Conservation: By championing the recycling and reuse of plastic products, we can lower the demand for virgin plastics and conserve non-renewable resources, such as oil, making a tangible impact on resource preservation.
2. Policy Support
Government Promotion: Nations worldwide are prioritizing environmental conservation, unveiling a suite of policies and regulations tailored to foster and accelerate the growth of the plastic recycling industry.
Economic Incentives: In a strategic push, numerous governments offer tax incentives and subsidies to plastic recycling enterprises, fueling further industry growth and development.
3. Market Demand
Enterprise Demand: As environmental awareness heightens, a growing number of businesses are opting for recycled plastics, striving to curtail their ecological impact.
Consumer Preference: The surge in demand for green products is evident, with consumers showing a willingness to invest more in products that incorporate recycled materials.
4. Technological Progress
Recycling Technology: With ongoing advancements, plastic recycling technology is becoming more efficient, economical, and superior in quality, revolutionizing the recycling landscape.
Innovative Applications: Pioneering the way forward, new materials and processes are broadening the horizons for recycled plastics, extending their use into diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A collective movement is underway, as environmental organizations and global enterprises unite to drive the shared vision of advancing the plastic recycling sector.
Standardization: The establishment of international standards is pivotal, enhancing the quality of recycled plastics and facilitating their seamless integration and use in the global marketplace.
The plastic recycling industry presents an expansive horizon and remarkable benefits. It not only mitigates environmental pollution and conserves resources, but it also thrives under the dual impetus of policy backing and market demand. With technological strides and bolstered global cooperation, the future of the plastic recycling industry is poised for unparalleled brilliance.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. Our team will provide the most efficient granulation line combination tailored to the customer’s budget preferences.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns with my specific requirements?
A:Single Screw: Featuring a straightforward design and affordability, it’s ideal for processing standard plastics, like pure PP and PE, though it has limitations with mixed or impurity-laden recycled materials and lower processing capabilities.
Twin Screw: Offers robust mixing capabilities, catering to recycled or blended materials, including those requiring additive enhancements, such as flame retardants or colorants, delivering greater yield and consistency.
Triple Screw: Perfect for high output and precision-demanding applications, like high-end engineering plastic granulation. However, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended; for single raw materials with budget considerations, a single screw granulator presents a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly tailored for startups or small-scale production, this model offers an impressive output capacity ranging from 50 to 200 kg/hour, allowing new businesses to efficiently enter the recycling market.
Medium-Sized Granulator: A staple in recycling and modified plastic plants, this robust machine delivers a notable throughput of 200-500 kg/h, ensuring consistent performance to meet industry demands.
Large Granulator: With a formidable capacity exceeding 500 kg/hour, this powerhouse requires a high-power motor and advanced automation system to maximize efficiency and productivity for large-scale operations.
Adjustment Method: Achieve desired capacity by skillfully adjusting screw speed, feeding speed, or mold aperture, offering flexibility and control to optimize production efficiency.
Q: Can it deftly handle high humidity, impurities, or mixed plastics? Are pre-processing steps such as crushing and cleaning necessary before utilization?
A: Certain systems can seamlessly integrate a pre-drying mechanism, like a hopper dryer. However, excessively humid materials, such as unwashed recycled bottles, necessitate additional pre-treatment such as centrifugal dehydration to ensure optimal processing.
Q: Does the machine accommodate various melted plastic types? Is equipment adjustment necessary when transitioning between different raw materials?
A: A higher melt index enhances material flowability; for instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, offering versatility across different plastic types.
Q: How can the uniformity, density, and shape of particles be meticulously controlled for superior outcome?
A: Particle uniformity hinges on the precision of screw design, where a larger aspect ratio leads to superior plasticization uniformity, complemented by meticulous temperature control.
The shape of particles is influenced by the cutting method utilized:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision;
Hot Cutting Grain: Offers heightened efficiency, though it may result in burrs on particles.
Partner with us to champion a sustainable future in plastic recycling, leveraging our state-of-the-art technologies to transform your recycling capabilities.
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