Soft Plastic Granulation Line
Customers are empowered to select from a range of two-stage, three-stage, and four-stage machines, perfectly tailored to specific production needs. With a thoughtfully engineered design, our machine ensures exceptional compatibility and superior granulation performance. The granulator excels in recycling dirty waste and effectively producing scraps. It boasts a high-torque gearbox that operates smoothly and quietly, enhancing operational efficiency. The specially engineered screw design enhances coordination, mitigating issues with particle black spots and color disparities. Tailored to material characteristics, it incorporates a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity and power efficiency. Furthermore, our advanced vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and impurities, guaranteeing stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This remarkable Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it meticulously slices the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity of particle size and shape. This consequently boosts the reprocessing efficiency of the plastic, setting a new standard in recycling performance.
Our Machine Line significantly minimizes plastic degradation, producing superior quality particles. It’s an indispensable tool for clients focused on recycling PP, PE, and other hard plastic materials. Not only is the machine exceptionally user-friendly, but it also stands out as a highly effective granulation recycling solution. This practicality has made it a favored choice in the PP and PE recycling industry, where it continues to gain immense popularity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling can significantly mitigate environmental pollution caused by plastic waste, thus preserving the integrity of our vital land and aquatic ecosystems.
Resource Conservation: Through the recycling and reuse of plastic products, we can substantially decrease the reliance on virgin plastics, thereby conserving precious non-renewable resources like oil.
2. Policy Support
Government Promotion: A global wave of environmental consciousness is leading governments to enact numerous policies and regulations designed to foster and enhance the plastic recycling industry's growth.
Economic Incentives: In various countries, governments are bolstering the plastic recycling sector by offering tax incentives and subsidies to businesses, thereby further energizing industry development.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to lessen their environmental impact and improve sustainability.
Consumer Preference: Growing demand for eco-friendly products is evident as consumers demonstrate willingness to pay more for items crafted from recycled materials, supporting a greener planet.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology are enhancing the efficiency, cost-effectiveness, and quality of the recycling process, pushing the industry forward.
Innovative Applications: Cutting-edge materials and processes are expanding the use of recycled plastics across various fields, including construction and textile industries, broadening market potential.
5. Global Trends
International Cooperation: Worldwide collaboration among environmental organizations and businesses is intensifying to collectively advance the plastic recycling industry.
Standardization: Developing international standards elevates the quality of recycled plastics, facilitating their global circulation and utilization, and driving industry growth.
The plastic recycling industry presents wide-ranging prospects and notable advantages. It not only plays a crucial role in curbing pollution and preserving invaluable resources but is also buoyed by supportive policies and growing market demand. With ongoing technological advancements and forging of global partnerships, the future of the plastic recycling industry shines brilliantly.
Q: What is the price of plastic granulation line?
A: The price varies based on the cleanliness level of the final material and the desired production capacity. We provide expert recommendations for the most efficient granulation line, tailored to align with the customer's budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by its simple structure and affordability, it is ideal for standard plastics (like pure PP or PE) but less effective in handling mixed materials or recycled plastics with impurities.
Twin Screw: Offering robust mixing capabilities, it excels in processing recycled, mixed, or modified plastics requiring additives (such as flame retardants, colorants), promising higher output and consistency.
Triple Screw: Primarily used for high-output and precision-demanding applications (e.g., high-end engineering plastics), it comes with higher costs and more complex maintenance requirements.
Suggestion: For recycled or modified mixed materials, a twin-screw granulator is recommended; for single, non-complex materials, consider the cost-effective single screw granulator instead.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, designed for businesses just starting their journey or those engaged in small-scale production. With a capacity range of 50-200 kg/hour, this machine is the perfect ally for efficiency and precision.
Our Medium-Sized Granulator is a staple in recycling and modified plastic plants, boasting a proficient processing range of 200-500 kg/h. It's crafted to meet the dynamic needs of modern recycling operations.
Meet the powerhouse of our lineup: the Large Granulator. Capable of processing over 500 kg/hour, it's engineered for those who require seamless integration with high-power motors and advanced automation systems.
Experience flexibility with our Capacity Adjustment System. Whether through screw speed, feeding speed, or mold aperture alteration, you have the power to fine-tune production to your exact specifications.
Q: Can this machinery effectively handle high humidity, impurities, or mixed plastic materials? Are there any pre-processing steps required, like crushing or cleaning?
A: Certain models come equipped with pre-drying systems, such as a hopper dryer. However, materials with high humidity, such as unwashed recycled bottles, necessitate additional pre-treatment options like centrifugal dehydration for optimal performance.
Q: Is the equipment versatile enough to process various types of melted plastics? Are adjustments needed when switching between different raw materials?
A: Material flowability increases with a higher melt index; for instance, LDPE with MI=10 is processed more easily compared to HDPE with MI=2, indicating the need for adjustments to achieve optimal efficiency.
Q: What strategies are in place to ensure control over the uniformity, density, and shape of the produced particles?
A: Achieving uniform particle distribution is reliant on the precision of screw design; a larger aspect ratio enhances plasticization uniformity. Temperature control accuracy also plays a pivotal role in maintaining consistency.
The definitive shape of particles is dictated by the chosen cutting method:
Underwater Strip Cutting: Delivers particles with consistent regularity, ideal for applications demanding high precision.
Hot Cutting Grain: Offers superior efficiency, albeit with the possibility of minimal burrs.
Join Us in Pioneering a Greener Tomorrow: Partner with Us for Advancements in Plastic Recycling and Sustainability.
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