Soft Plastic Granulation Line
Customers have the liberty to select from two-stage, three-stage, or even four-stage machines tailored to meet their unique production demands. The specially engineered design ensures outstanding compatibility, delivering superior granulation outcomes. This advanced granulator excels in recycling soiled waste and scrap production. - Gear Box: Features a high-torque design that ensures low noise and smooth operation. - Special Screw Design: This innovation enhances coordination, effectively minimizing particle black spots and color variation issues. - Material-Specific Equipment: Comes with a forced feeding system and hydraulic mesh changer, maximizing capacity and conserving energy efficiently. Moreover, the integrated vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring steadier extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line processes various plastic raw materials by heating and melting them, subsequently employing a high-speed rotating cutter to precisely cut the melted plastic into small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring the particles are uniform in size and shape, thereby significantly enhancing the plastic's reprocessing performance.
The Machine Line is an invaluable asset in reducing plastic degradation, yielding high-quality particles. It proves to be an exceptional ally for clients engaged in the recycling of PP, PE, and other hard plastic materials. Moreover, the machine is designed for user-friendly operation, standing out as a practical and effective granulation recycling solution, gaining widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to dramatically cut down environmental pollution. By recycling, we safeguard our precious land and water resources from the ravages of plastic waste.
Resource Conservation: Recycling breathes new life into used plastic products, curbing the appetite for virgin plastics. This not only preserves non-renewable resources like oil but also promotes sustainable practices.
2. Policy Support
Government Promotion: As guardians of the environment, governments worldwide are championing the cause of sustainability. They are rolling out robust policies and regulations to bolster the burgeoning plastic recycling industry.
Economic Incentives: To turbocharge growth, several nations offer tantalizing tax breaks and subsidies to plastic recycling enterprises, fueling the industry's expansion.
3. Market Demand
Enterprise Demand: The wave of eco-awareness is sweeping through businesses. Companies are increasingly turning to recycled plastics to champion environmental stewardship and diminish their environmental impact.
Consumer Preference: The green revolution is here! Eco-conscious consumers are on the lookout for sustainable products, happily paying a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The frontier of recycling technology is rapidly advancing, ushering in a new era of more efficient, cost-effective, and high-caliber recycling processes.
Innovative Applications: Cutting-edge materials and techniques are broadening the horizons for recycled plastics, making their mark in diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: A global alliance of environmental organizations and enterprises is on the rise, united in their mission to spearhead the evolution of the plastic recycling industry.
Standardization: The establishment of global standards is a game-changer, elevating the quality of recycled plastics and boosting their global circulation and utilization.
The plastic recycling industry is poised for a bright future, offering immense potential and unparalleled benefits. It plays a pivotal role in alleviating environmental damage and conserving resources, while being buoyed by strong policy backing and surging market demand. As technology advances and global partnerships strengthen, the industry is set to soar to new heights.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the desired cleanliness and production capacity of the end product. We pride ourselves on recommending the most efficient granulation line tailored to the customer's budget and specific needs.
Q: What sets apart single, twin, and triple screw granulators? Which option best aligns with my requirements?
A:Single Screw: With its straightforward design and cost-effectiveness, it's an ideal choice for standard plastics like new PP and PE materials. However, its adaptability is limited for mixed or impurity-laden recycled materials, and its processing capacity is constrained.
Twin Screw: Boasting robust mixing prowess, it's perfect for recycled, mixed, or modified plastics needing additives (like flame retardants, colorants), ensuring enhanced yield and consistency.
Triple Screw: Tailored for high-demand scenarios requiring precision and high output, such as high-end engineering plastic granulation. While offering superior capabilities, it comes with higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is your go-to. On a tighter budget with single raw materials? The single screw granulator is your perfect match.
Q: What is the production range per hour or day? Is there room for adjustment?
A: Introducing our Small Granulator, designed for aspiring entrepreneurs and small-scale producers, boasting an impressive capacity of 50-200 kg/hour. A perfect choice for startups seeking efficiency and reliability.
The Medium-Sized Granulator is a cornerstone in recycling plants and modified plastic facilities, offering a robust operational capacity ranging from 200-500 kg/h, streamlining production with ease.
Our Large Granulator sets the benchmark for high-capacity operations, exceeding 500 kg/hour. Engineered to work seamlessly with high-power motors and sophisticated automation systems.
Effortlessly tailor your production capacity with our versatile adjustment methods. Modify the screw speed, adjust the feeding rate, or alter the mold aperture—each offering precise control over output.
Q: Can this advanced machinery manage high humidity, impurities, or mixed plastics, and is there a need for pre-processing like crushing and cleaning?
A: Yes, certain models integrate seamlessly with pre-drying systems, such as a hopper dryer. However, for high humidity materials like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is recommended.
Q: Is the equipment adaptable to various melted plastic types? Are adjustments necessary when switching raw materials?
A: Indeed, materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2.
Q: What ensures the uniformity, density, and shape of the produced particles?
A: Particle uniformity hinges on the screw design—larger aspect ratios foster more consistent plasticization—and precise temperature control.
The cutting method determines particle shape:
Underwater Strip Cutting yields regular particles, ideal for high-precision applications.
Hot Cutting Grain offers high efficiency but may result in particles with burrs.
Join Forces with Us to Pioneer a Greener Tomorrow in Plastic Recycling.
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