Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machinery tailored to their production needs. Our innovative design ensures seamless compatibility and superior granulation, making the granulator an ideal choice for recycling contaminated waste and transforming scraps. The gearbox boasts a high-torque design, ensuring low noise and smooth operation. The unique screw architecture enhances coordination, effectively eliminating particle black spots and color disparities. Custom-fitted with a forced feeding system and a hydraulic mesh changer, this machine maximizes capacity and optimizes power savings. Furthermore, our advanced vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and the formation of high-quality solid particles.
Hard Plastic Granulation Line
Our Cutting-Edge Machine Line expertly heats and melts a diverse range of plastic raw materials. It employs a high-speed rotating cutter to craft small, uniform particles from the melted plastic. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniformly shaped particles. This meticulous process significantly enhances the reprocessing capabilities of the plastic.
This Machine Line is instrumental in minimizing plastic degradation, ensuring the production of superior particles. It’s an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Not only is the machine exceptionally user-friendly, but it also represents a practical and sought-after granulation recycling solution, finding widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Exploring the Promising Horizons and Unique Advantages of the Plastic Recycling Industry
1. Environmental Protection
Combatting Pollution: Embrace plastic recycling to significantly diminish environmental pollution, safeguarding our cherished land and water resources from the damaging effects of plastic waste.
Preserving Precious Resources: Recycling and reusing plastics drastically cuts down the demand for virgin plastics, thus conserving non-renewable resources like oil, a vital step towards sustainable living.
2. Policy Support
Championing Environmental Progress: Governments globally are intensifying their focus on environmental conservation, rolling out strategic policies and regulations to nurture and catalyze growth within the plastic recycling sector.
Economic Catalysts: Many governments offer lucrative tax benefits and subsidies to invigorate plastic recycling enterprises, propelling the industry forward with vigor and vitality.
3. Market Demand
Corporate Responsibility: As environmental awareness surges, a growing number of companies are opting for recycled plastics to diminish their ecological impact, aligning with sustainable business practices.
Eco-Conscious Consumerism: The clamor for eco-friendly products is on the rise, with consumers ready to invest in premium items crafted from recycled materials, underscoring a shift towards sustainable consumption.
4. Technological Progress
Revolutionizing Recycling: Cutting-edge advancements in recycling technology are enhancing the efficiency, cost-effectiveness, and quality of the recycling process, paving the way for a more sustainable future.
Pioneering Applications: The innovation of new materials and processes is expanding the horizons for recycled plastics, enabling their use in diverse fields like construction and fashion textiles.
5. Global Trends
Fostering International Collaboration: Global environmental organizations and enterprises are banding together in a concerted effort to drive the plastic recycling industry forward.
Establishing Global Standards: The evolution of international standards is enhancing the quality of recycled plastics, facilitating their seamless flow and utilization across global markets.
The plastic recycling industry is poised for a bright future, brimming with opportunities and advantages. It offers a powerful means to curb pollution, conserve resources, and is buoyed by robust policy support and growing market demand. Technological advancements and global collaboration are expected to further illuminate the industry's path forward.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the required cleanliness and production capacity of the final material. We can recommend the most effective granulation line tailored to the customer's budget and needs.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Boasts a straightforward structure and low cost, ideal for processing standard plastics like single material PP and PE. However, it's less adaptable to mixed or impure recycled materials, with constrained processing capacity.
Twin Screw: Offers robust mixing capabilities, perfect for processing recycled, mixed, or modified plastics that incorporate additives like flame retardants and colorants, ensuring higher output and stability.
Triple Screw: Suited for high-demand scenarios requiring significant output and precision, such as high-end engineering plastic granulation. However, it comes at a higher cost and involves complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single materials on a budget, a single screw granulator is a practical choice.
Q: What is the production range per hour or day? Can it be adjusted?
A: Introducing our Small Granulator, a compact powerhouse with a processing capacity of 50-200 kg/hour. Perfectly tailored for startups or small-scale operations, it provides an efficient and cost-effective solution to plastic granulation.
Our Medium-Sized Granulator boasts a robust capacity of 200-500 kg/h, making it an ideal choice for recycling plants and facilities focused on modified plastic applications, ensuring optimal performance and reliability.
For large-scale operations, our Large Granulator offers unmatched efficiency with a capacity exceeding 500 kg/hour. It is designed to be paired with a high-power motor and advanced automation systems to maximize productivity.
Adjustment Method: Seamlessly adjust capacity to suit your needs by modifying screw speed, feeding speed, or mold aperture, ensuring flexibility and precision in production.
Q: Can your equipment tackle challenges such as high humidity, impurities, or mixed plastics effectively? Is pre-processing required, like crushing and cleaning?
A: Certain models can be equipped with a pre-drying system, like a hopper dryer. However, for raw materials with high moisture content, such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is necessary.
Q: Does your granulator support various types of melted plastics, and are adjustments required when switching between different raw materials?
A: Indeed, the higher the melt index, the easier the processing due to increased material flowability. For instance, LDPE with a melt index (MI) of 10 is processed more smoothly compared to HDPE with a MI of 2.
Q: What are the strategies for controlling particle uniformity, density, and shape during the granulation process?
A: Achieving uniform particle characteristics is reliant on the screw design, such as larger aspect ratios for consistent plasticization, and precise temperature control.
Shape control is determined by the cutting method employed:
Underwater Strip Cutting delivers uniform particles, ideal for applications demanding high precision.
Hot Cutting Grain offers efficiency, though particles may have burrs.
Join forces with us to pave the way for a sustainable future in plastic recycling, combining innovation with environmental responsibility.
Audited Supplier 
){kind=link}