Soft Plastic Granulation Line
Customers are offered the versatility of selecting from two-stage, three-stage, or four-stage machines, tailored to meet their unique production demands. Our ingeniously designed machinery ensures outstanding compatibility and superior granulation quality. This exceptional granulator is specifically crafted for recycling contaminated waste and producing premium scraps. Gear Box: Boasting a high-torque design for whisper-quiet operation and seamless performance. The intelligently crafted screw design harmonizes the process, significantly reducing particle discoloration and black spots. Depending on the material's nature, the machine is outfitted with forced feeding and a hydraulic mesh changer to maximize capacity and energy efficiency. Additionally, advanced vacuum and conventional exhaust systems expertly eliminate moisture, gases, and impurities, ensuring stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line meticulously heats and melts an array of plastic raw materials, leveraging a high-speed rotating cutter to transform the melted plastic into consistently small and uniform particles. During this cutting-edge process, the plastic undergoes rapid rotation, stirring, and friction, leading to uniform particle size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
Our Machine Line is an invaluable asset in minimizing plastic degradation and producing superior quality particles, making it the ideal partner for clients engaged in recycling PP, PE, and other hard material plastics. User-friendly and highly efficient, this granulation recycling model has earned widespread acclaim in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engage in progressive plastic recycling to significantly curb environmental pollution caused by plastic waste. This initiative is pivotal in preserving land and water resources from harmful damage.
Resource conservation: By embracing the recycling and reuse of plastic products, we can substantially decrease the dependency on virgin plastics. This conserves non-renewable resources like oil, aligning with sustainable practices.
2. Policy support
Government promotion: Globally, governments are prioritizing environmental protection, launching a series of forward-thinking policies and regulations to foster and bolster the growth of the plastic recycling industry.
Economic incentives: In numerous countries, governments are fueling industry growth by extending tax incentives and subsidies to plastic recycling companies, encouraging robust industry expansion.
3. Market demand
Enterprise demand: As the consciousness around environmental protection escalates, more enterprises are adopting recycled plastics, keen on minimizing their ecological footprint.
Consumer preference: The appetite for eco-friendly products is soaring, with consumers displaying a readiness to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: Continuous advancements in plastic recycling technology enhance the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative applications: The birth of novel materials and processes is broadening the applications of recycled plastics, spanning areas like building materials and textiles, among others.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are intensifying their cooperative efforts to collectively advance the plastic recycling industry.
Standardization: International standards are being developed to boost the quality of recycled plastics, facilitating their global circulation and utilization.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also thrives under the dual impetus of policy support and market demand. With relentless technological progress and fortified global cooperation, the plastic recycling industry is on the cusp of a vibrant future.
Q: What is the price of plastic granulation line?
A: Pricing varies according to the cleanliness level of the final material and desired production capacity. Our team can provide the most effective granulation line combination within a specified budget, ensuring optimal performance for the customer.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Features a simple structure and low cost, making it suitable for processing ordinary plastics such as single material PP, PE new materials. However, it has limited adaptability to mixed or recycled materials with impurities, and its processing capacity is constrained.
Twin screw: Offers robust mixing ability, ideal for processing recycled materials, mixed materials like PP, PE, or modified plastics requiring additives such as flame retardants and colorants, ensuring higher yield and stability.
Triple screw: Perfect for high-output and precision-required scenarios, including high-end engineering plastic granulation. Despite its high cost and complex maintenance, it excels in delivering exceptional results.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is single and budget constraints exist, a single screw granulator is also a commendable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfectly designed to accommodate production needs of 50-200 kg/hour, ideal for startups or small-scale productions aiming for cost-efficiency and effectiveness.
Medium-Sized Granulator: With a processing capacity of 200-500 kg/h, this is the go-to choice for recycling plants or modified plastic plants, combining reliability with enhanced performance.
Large Granulator: Offering a robust capacity beyond 500 kg/hour, this powerhouse requires a high-power motor and sophisticated automation systems to deliver unrivaled efficiency.
Adjustment Method: Achieve precise capacity modulation by adjusting the screw speed, feeding velocity, or the mold aperture for tailored production outcomes.
Q: Can this advanced machinery handle variations like high humidity, impurities, or mixed plastics? Is there a need for preprocessing such as crushing and cleaning?
A: Certain models are capable of integrating pre-drying systems, such as a hopper dryer, but when dealing with high humidity materials like unwashed recycled bottles, additional pre-treatment, like centrifugal dehydration, is essential.
Q: Does the system support various types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: Materials with a higher melt index, such as LDPE with an MI of 10, exhibit better flowability than those like HDPE with an MI of 2, simplifying processing.
Q: What measures are in place to control the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is largely influenced by the screw design, such as a larger aspect ratio, which enhances uniform plasticization, coupled with precise temperature control.
The final particle shape is determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles ideal for high-precision requirements, ensuring superior quality output.
Hot Cutting Grain: Ensures high efficiency, although it may result in particles with burrs that require further processing.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our journey towards a greener, more sustainable world by harnessing the power of superior technology in plastic recycling.
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