Soft Plastic Granulation Line
Customers are empowered to select from two-stage, three-stage, and four-stage machines, tailored to meet their unique production needs. The exceptional, specialized design ensures optimal compatibility and superior granulation capabilities. This state-of-the-art granulator is expertly crafted for recycling contaminated waste and efficiently producing scraps. Featuring a high-torque gearbox that operates with minimal noise and utmost smoothness, it guarantees a seamless experience. The innovative screw design enhances coordination, effectively addressing issues with particle black spots and color discrepancies. Equipped with forced feeding and a hydraulic mesh changer, it maximizes capacity while minimizing power consumption. Furthermore, advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistently stable extrusion and the formation of high-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts diverse plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that are consistently sized and shaped. This uniformity significantly enhances the reprocessing performance of the plastic, making it an ideal choice for efficient production.
The innovative Machine Line not only minimizes plastic degradation but also produces high-quality particles, becoming an indispensable ally for clients recycling PP, PE, and other hard material plastics. Its user-friendly operation makes it a highly practical granulation recycling solution, garnering widespread popularity in the PP, PE recycling sector. This machine is a testament to practicality and efficiency in modern recycling methodologies.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Revolutionary Prospects and Compelling Advantages of the Plastic Recycling Industry
1. Environmental Protection: A Commitment to a Greener Future
Pollution Reduction: By spearheading the recycling of plastic waste, we can significantly curb environmental pollution, thus safeguarding our precious land and water resources from irreversible damage.
Conservation of Resources: Recycling and reusing plastic products leads to a substantial decrease in the demand for virgin plastics, thereby conserving essential non-renewable resources like oil.
2. Policy Support: A Global Mandate for Change
Government Initiatives: Around the globe, governments are prioritizing environmental protection with innovative policies and regulations designed to propel the plastic recycling industry forward.
Economic Encouragements: In many nations, governments extend tax benefits and subsidies to plastic recycling enterprises, catalyzing the industry's growth and development.
3. Market Demand: A Surging Wave of Opportunities
Corporate Demand: As environmental consciousness rises, an increasing number of enterprises are opting for recycled plastics to diminish their ecological impact effectively.
Consumer Preferences: The appeal of eco-friendly products is climbing, with consumers eager to invest in items crafted from recycled materials, even at a premium.
4. Technological Progress: Driving Excellence in Recycling
Advancements in Recycling Technology: Continuous innovations in recycling technology are refining the process, rendering it more efficient, cost-effective, and of superior quality.
Pioneering Applications: Breakthroughs in materials and processes are broadening the scope of recycled plastics' use across sectors such as construction and textiles.
5. Global Trends: A United Global Effort for Sustainability
International Collaboration: Worldwide, environmental organizations and enterprises are forging stronger alliances to collectively advance the plastic recycling industry's future.
Global Standardization: The establishment of international standards enhances the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry is poised for immense growth, boasting numerous benefits including pollution reduction, resource conservation, and thriving under robust policy support and burgeoning market demand. With technological advancements and strengthened global cooperation, the industry's horizon looks brighter than ever.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness of the desired final material and the production capacity required. We expertly recommend the most efficient granulation line combination tailored to align with your budgetary constraints.
Q: What differentiates single-screw, twin-screw, and triple-screw granulators and which best suits my needs?
A:Single Screw: Features a straightforward structure and low cost, ideal for processing basic plastics such as PP and PE. However, it struggles with mixed or impurity-laden recycled materials, offering a limited processing capacity.
Twin Screw: Equipped with robust mixing capabilities, it's adept at handling recycled and mixed materials like PP and PE, or modified plastics requiring additives. It delivers superior yield and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, particularly in high-end engineering plastic granulation. However, it comes with higher costs and complex maintenance.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is singular and budget is limited, a single-screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Boasting an impressive output of 50-200 kg per hour, this granulator is your ideal choice for startups or small-scale production, providing efficient and economical solutions.
Medium sized granulator: With a robust capacity of 200-500 kg per hour, this machine is a staple in recycling and modified plastic plants, offering reliable performance and versatility.
Large granulator: Designed for substantial output, producing above 500 kg per hour, this granulator pairs seamlessly with high-power motors and advanced automation systems for unmatched efficiency.
Adjustment method: Experience effortless capacity management through precise adjustments of screw speed, feeding speed, or mold aperture to meet your production demands.
Q: Can this advanced machine tackle high humidity levels, impurities, or diverse mixed plastics? Is pre-processing such as crushing and cleaning necessary for materials?
A: Certain equipment can be outfitted with a pre-drying system, like a hopper dryer; however, handling high humidity raw materials, such as unwashed recycled bottles, demands additional pre-treatment steps like centrifugal dehydration.
Q: Is the machine adaptable for processing various types of melted plastics? Are equipment adjustments required when switching between different raw materials?
A: Materials with a higher melt index exhibit better flowability. For instance, LDPE with MI=10 processes more easily than HDPE with MI=2, enhancing operational flexibility.
Q: What methods are available to ensure the uniformity, density, and shape of particles throughout production?
A: Particle uniformity is largely determined by sophisticated screw design, such as opting for a larger aspect ratio for more consistent plasticization, alongside precise temperature control.
The particle shape is intricately influenced by the cutting method employed:
Underwater strip cutting: A precision method yielding regular-shaped particles, perfect for high-precision requirements and enhanced product quality.
Hot cutting grain: This method boasts high efficiency, though it may introduce minimal burrs.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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