Soft Plastic Granulation Line
Our cutting-edge granulation machines offer unparalleled versatility, allowing customers to select from two-stage, three-stage, and four-stage configurations tailored to meet diverse production needs. With a specially crafted design that enhances compatibility and optimizes granulation, this granulator excels in recycling contaminated waste and creating efficient scraps. Equipped with a high-torque gearbox, it ensures low-noise and seamless operation. The innovative screw design resolves issues of particle black spots and color discrepancies, delivering enhanced product quality. Complementing these features, the machine offers forced feeding and a hydraulic mesh changer, aligning with material characteristics to boost capacity while conserving energy. Additionally, the vacuum and standard exhaust systems excel in removing moisture, gases, and impurities, ensuring consistent extrusion quality and superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line revolutionizes the processing of various plastic raw materials by heating and melting them, followed by precision cutting using a high-speed rotating cutter. The resulting plastic particles are small and uniform, thanks to the rapid rotation, stirring, and rubbing during the cutting process, which enhances the particles' uniformity and significantly improves the plastic's reprocessing performance.
The meticulously engineered Machine Line minimizes plastic degradation while producing superior quality particles, proving indispensable for clients recycling PP, PE, and other hard materials. Its user-friendly design ensures effortless operation, making it an indispensable and practical choice in the realm of PP and PE recycling. This granulation recycling mode has garnered significant acclaim within the industry for its effectiveness and simplicity.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the positive impact of plastic recycling as it significantly curtails environmental pollution from plastic waste, safeguarding precious land and water resources from harm.
Resource Conservation: Experience a future with reduced demand for virgin plastics through recycling and reuse, substantially conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Worldwide governments are championing environmental protection by introducing robust policies and regulations to invigorate the plastic recycling industry's growth.
Economic Incentives: Discover the advantages of tax incentives and subsidies offered by various governments to plastic recycling companies, fueling industry expansion.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, enterprises increasingly opt for recycled plastics, minimizing their environmental footprint and aligning with eco-friendly practices.
Consumer Preference: Revel in the growing demand for eco-conscious products as consumers lean towards paying a premium for those crafted with recycled materials.
4. Technological Progress
Recycling Technology: Witness the evolution of plastic recycling technology that enhances efficiency, cost-effectiveness, and product quality, making recycling a seamless process.
Innovative Applications: Delve into the realm of new materials and processes that enable recycled plastics to find applications in diverse fields, from building materials to textiles.
5. Global Trends
International Cooperation: Join the global movement where environmental organizations and enterprises collaborate to accelerate the plastic recycling industry's growth.
Standardization: The creation of international standards elevates recycled plastics' quality, promoting their global circulation and utilization with ease.
The Plastic Recycling Industry has broad prospects and incredible advantages, heralding a new era where reduced environmental pollution and resource conservation are complemented by policy support and market demand. As technology advances and global cooperation strengthens, this industry is on the brink of a radiant future.
Q: What is the price of a plastic granulation line?
A: The cost varies based on the desired cleanliness level of the final material and required production capacity. We expertly recommend the most efficient granulation line combination tailored to the customer's budget.
Q: What distinguishes single, twin, and triple screw granulators? Which suits my needs best?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for ordinary plastics (e.g., single material PP, PE new materials). However, it has limited adaptability to mixed or impurity-containing recycled materials and lower processing capacity.
Twin Screw: Boasting strong mixing abilities, it's perfect for recycled or mixed materials (e.g., PP, PE mixed materials) or modified plastics requiring additives (e.g., flame retardants, colorants), with superior yield and stability.
Triple Screw: Best suited for high output and precision needs (e.g., high-end engineering plastic granulation). It carries higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, twin-screw granulators are recommended. For single raw materials with budget constraints, single screw granulators are a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offers a production capability of 50-200 kg/hour, making it ideal for startups or small-scale production ventures.
Medium Sized Granulator: This versatile machine offers a robust capacity range of 200-500 kg/h, making it an essential asset in recycling plants and modified plastic plants, where efficiency and reliability are paramount.
Large Granulator: Delivering unmatched power and productivity, this granulator surpasses 500 kg/hour. It is engineered to operate seamlessly with high-power motors and advanced automation systems, ensuring optimal performance.
Adjustment Method: Effortlessly tailor your production capacity by fine-tuning the screw speed, feeding speed, or mold aperture. This flexibility allows you to meet varying demands with precision.
Q: Can it adeptly manage high humidity, impurities, or mixed plastics? Is there a prerequisite for material processing such as crushing and cleaning?
A: Our equipment can be paired with an integrated pre-drying system, such as a hopper dryer. However, additional pre-treatment, like centrifugal dehydration, is required for high humidity raw materials, including unwashed recycled bottles.
Q: Does the system support a variety of melted plastics? Is equipment adjustment required when switching between different raw materials?
A: The melt index plays a crucial role; higher indices mean increased material flowability. For instance, LDPE with a melt index (MI) of 10 processes more smoothly compared to HDPE with an MI of 2.
Q: What measures ensure control over the uniformity, density, and shape of the particles?
A: Uniformity is primarily influenced by the screw design, such as a greater aspect ratio which enhances plasticization uniformity, paired with precise temperature control.
The method of cutting dictates particle shape:
Underwater Strip Cutting: Produces consistently shaped particles, ideal for high-precision applications.
Hot Cutting Grain: Highly efficient, though particles may exhibit burrs.
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