Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines to perfectly align with their production needs. Its special design ensures exceptional compatibility and superior granulation performance. The granulator is ideally suited for recycling contaminated waste and manufacturing quality scraps. Featuring a high-torque gearbox, it offers low noise and smooth operation. The unique screw design enhances coordination, significantly reducing particle black spots and color variance issues. Tailored to the material's characteristics, it is fitted with forced feeding and a hydraulic mesh changer to achieve optimal capacity while conserving energy. Moreover, vacuum and conventional exhaust systems efficiently extract moisture, gases, and impurities, ensuring consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to precisely transform the melted plastic into small and uniform particles. During this cutting process, the plastic is swiftly rotated, stirred, and rubbed, ensuring a consistent size and shape of the plastic particles, thereby enhancing the plastic's reprocessing performance.
The machine Line effectively minimizes plastic degradation and yields improved particle quality, making it an indispensable ally for clients in recycling PP, PE, and other hard plastic materials. Additionally, the machine boasts user-friendly operation, offering a highly practical granulation recycling solution that has gained significant popularity in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the transformative power of plastic recycling, which significantly curtails environmental pollution from plastic waste. It's an essential step to safeguard our precious land and water resources from irreversible damage.
Resource conservation: Unleash the potential of recycling as it reduces the demand for virgin plastics and conserves non-renewable resources like oil. Every recycled product is a step towards a sustainable future.
2. Policy support
Government promotion: Around the globe, environmental conservation is becoming a pivotal focus as governments roll out comprehensive policies and regulations, energetically encouraging the growth of the plastic recycling sector.
Economic incentives: In several countries, lucrative tax benefits and subsidies beckon plastic recycling firms, fuelling the industry's dynamic development.
3. Market demand
Enterprise demand: The call for recycled plastics is rising as enterprises strive to lessen their environmental impact, driven by a growing consciousness about sustainability.
Consumer preference: A burgeoning market for eco-friendly products is evolving as consumers willingly pay a premium for goods crafted from recycled materials, marking a shift towards responsible consumption.
4. Technological progress
Recycling technology: With each technological leap, plastic recycling becomes more efficient, cost-effective, and yields higher-quality outputs, revolutionizing the recycling process.
Innovative applications: The continuous innovation in materials and processes expands the application of recycled plastics across diverse fields like construction and textiles, showcasing their versatility.
5. Global Trends
International Cooperation: By forging stronger alliances, environmental organizations and businesses worldwide are jointly advancing the plastic recycling industry, fostering a united front for a sustainable future.
Standardization: Establishing international standards enhances the quality and global market circulation of recycled plastics, paving the way for their widespread adoption.
The plastic recycling industry is poised on the horizon of immense potential and undeniable advantages. It stands as a beacon of hope, reducing environmental pollution, conserving resources, and thriving on the dual thrust of policy support and growing market demand. As technology advances and global collaboration strengthens, the industry is set to embark on an even brighter journey.
Q: What is the price of plastic granulation line?
A: The cost is contingent upon the desired cleanliness level of the final material and the production capacity required by the customer. We are poised to propose the most cost-effective granulation line configuration that aligns with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, it is ideal for processing standard plastics such as single-material PP and PE new materials. However, it shows limitations with mixed or impure recycled materials, offering limited processing capacity.
Twin screw: Renowned for robust mixing ability, it's tailored for recycled, mixed materials or modified plastics demanding additives like flame retardants and colorants. It ensures increased yield and robust stability.
Triple screw: Predominantly utilized where high output and precision are essential, such as in high-end engineering plastic granulation. Although its maintenance demands are complex, the results are unparalleled.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is highly recommended. Conversely, for single raw materials and constrained budgets, a single screw granulator serves as a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact yet mighty, the Small Granulator offers an impressive output range of 50-200 kg/hour. Perfectly tailored for burgeoning startups and small-scale production environments, it makes waste plastic management both efficient and accessible.
Designed with versatility in mind, the Medium-Sized Granulator boasts a robust capacity of 200-500 kg/hour. A staple in recycling plants and modified plastic facilities, it seamlessly blends productivity with reliability, serving as the backbone of medium-scale operations.
The powerhouse of the lineup, the Large Granulator exceeds a formidable output of 500 kg/hour. Engineered to work in tandem with high-power motors and advanced automation systems, it is the ideal solution for large-scale industrial demands, ensuring efficiency without compromise.
Achieve optimal capacity control with our innovative adjustment method. Fine-tune your production process by adjusting screw speed, feeding speed, or mold aperture, ensuring flexibility and precision with every batch.
Q: Is the equipment capable of managing high humidity, impurities, or mixed plastics? Are there prerequisites like crushing or cleaning of materials before processing?
A: For superior results, integrate select equipment with a pre-drying system, such as a hopper dryer. However, take note that raw materials with high moisture content, like unwashed recycled bottles, necessitate additional pre-treatment steps, including centrifugal dehydration, to ensure optimal performance.
Q: Does the system accommodate various types of melted plastics? Is it necessary to adjust the equipment settings when transitioning between different raw materials?
A: The material's melt index plays a pivotal role in processing ease. For instance, materials like LDPE with a higher melt index of MI=10 exhibit enhanced flowability, unlike HDPE with a lower index of MI=2, which requires more nuanced handling.
Q: What are the strategies to ensure the uniformity, density, and aesthetic shape of the plastic particles?
A: The uniformity in particle quality hinges on the precision of screw design. A larger aspect ratio in the screw can lead to more consistent plasticization, while precise temperature control is essential for optimal results.
The methodology behind particle shaping includes:
Underwater Strip Cutting: This technique produces regular-shaped particles, catering to high-precision applications;
Hot Cutting Grain: Known for its high efficiency, this method may result in occasional burrs, thus balancing speed with precision.
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