Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, or even four-stage machines tailored to meet specific production requirements. Our uniquely engineered design ensures exceptional compatibility and superior granulation results. This granulator is exquisitely suited for recycling contaminated waste and manufacturing scrap materials. The robust gear box boasts a high-torque design that ensures low noise and seamless operation. Our special screw design enhances coordination, effectively addressing common issues such as particle black spots and color discrepancies. Depending on the material's characteristics, our machine comes equipped with a forced feeding system and a hydraulic mesh changer, both aimed at boosting capacity while conserving energy. Moreover, the inclusion of both vacuum and conventional exhaust systems facilitates the efficient removal of moisture, exhaust gases, and impurities, thus guaranteeing a more stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line efficiently heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in plastic particles with uniform size and shape, thus enhancing the plastic's reprocessing performance dramatically.
The Machine Line offers a significant advantage by minimizing plastic degradation and producing superior quality particles, making it an invaluable asset for clients involved in recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical design make it an exceptionally popular choice within the PP and PE recycling industry, providing a highly efficient granulation recycling solution.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling as it significantly curtails the environmental pollution inflicted by plastic waste. This essential practice minimizes the damage to our precious land and water resources.
Resource Conservation: Through the innovative recycling and reuse of plastic products, we can substantially decrease the demand for virgin plastics, thereby conserving non-renewable resources like oil for future generations.
2. Policy Support
Government Promotion: Governments globally are putting the spotlight on environmental protection, introducing a plethora of policies and regulations to bolster and support the burgeoning plastic recycling industry.
Economic Incentives: In select countries, governments incentivize plastic recycling companies with tax benefits and subsidies, propelling industry growth and development.
3. Market Demand
Enterprise Demand: As environmental awareness grows, an increasing number of enterprises are opting for recycled plastics to diminish their environmental impact and carbon footprint.
Consumer Preference: The market for eco-friendly products is burgeoning, with consumers eagerly willing to pay a premium for products crafted from recycled materials, reflecting their commitment to sustainability.
4. Technological Progress
Recycling Technology: Cutting-edge advances in plastic recycling technology are revolutionizing the recycling process, making it more efficient, cost-effective, and delivering superior quality results.
Innovative Applications: Breakthroughs in material development and processes open new avenues for recycled plastics, extending their applications into diverse fields like construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises around the globe are joining forces, working collaboratively to accelerate the advancement of the plastic recycling industry.
Standardization: Establishing international standards enhances the quality of recycled plastics, facilitating their global circulation and use, bolstering the industry's international reach.
The plastic recycling industry is poised for a promising future with its wide-ranging prospects and substantial advantages. This industry not only addresses environmental pollution and resource conservation but also thrives on the dual boost of policy support and market demand. Coupled with technological advancements and strengthened global cooperation, the plastic recycling industry is set to blaze a trail towards greater success.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the customer's desired cleanliness level for the final material and the required production capacity. We offer tailored recommendations to identify the most effective granulation line combination that aligns with the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Featuring a straightforward structure and low cost, ideal for processing standard plastics such as single-material PP and PE new materials. However, it shows limited adaptability to mixed or impure recycled materials and has restricted processing capacity.
Twin Screw: Offers robust mixing capabilities, making it suitable for processing recycled materials, mixed materials (e.g., PP, PE blends), or modified plastics requiring additives (like flame retardants, colorants), promising higher yield and stability.
Triple Screw: Preferred for scenarios demanding high output and precision, such as high-end engineering plastic granulation, though it comes with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single materials and a limited budget, consider a single screw granulator as a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this model is perfect for startups or small-scale production, providing a seamless entry into the world of efficient plastic waste management.
Medium sized granulator: With a capacity of 200-500 kg/h, this granulator is the backbone of recycling plants or modified plastic plants, efficiently handling moderate-scale operations with precision.
Large granulator: Designed for robust performance, this model handles above 500 kg/hour and is equipped to work in tandem with high-power motors and advanced automation systems for maximum throughput.
Adjustment method: Capacity can be finely tuned by adjusting parameters such as the screw speed, feeding speed, or mold aperture, allowing for a customizable production process.
Q: Can this equipment adeptly manage high humidity, impurities, or mixed plastics? Is there a need for pre-processing, such as crushing and cleaning of materials?
A: Certain machines can be paired with a pre-drying system, like a hopper dryer. However, materials with high humidity, such as unwashed recycled bottles, may require additional pre-treatment steps, like centrifugal dehydration, to ensure optimal performance.
Q: Does this machinery support various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For example, LDPE with MI=10 is more readily processed compared to HDPE with MI=2, simplifying the transition between different materials.
Q: How is the uniformity, density, and shape of the particles controlled?
A: The uniformity of the particles is largely influenced by the screw design—an increased aspect ratio leads to more consistent plasticization—and by precise temperature control, ensuring high-quality output.
The particle shape is dictated by the cutting method employed:
Underwater strip cutting: Provides regular particles, meeting high-precision requirements;
Hot cutting grain: Offers high efficiency, though may introduce minor imperfections like burrs.
Partner with Us for a Sustainable Future in Plastic Recycling and take the lead in innovative, responsible plastic waste management today.
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