Soft Plastic Granulation Line
Our machines are engineered for adaptability, with options ranging from two-stage to four-stage configurations, designed to meet diverse production needs. Each machine boasts a unique design that ensures superior compatibility and enhances granulation efficiency. Ideal for recycling contaminated waste and generating scrap materials, our granulator is the pinnacle of recycling technology. Equipped with a high-torque, low-noise gearbox for seamless operation, and a specially crafted screw design that significantly reduces particle black spots and color discrepancies, our machines promise optimal performance. Tailored to material characteristics, they feature forced feeding and a hydraulic mesh changer, maximizing capacity while minimizing energy consumption. With advanced vacuum and conventional exhaust systems, our granulators effectively eliminate moisture, gases, and impurities, ensuring consistently stable extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This innovative Machine Line transforms various plastic raw materials by heating and melting them, followed by precision cutting with a high-speed rotating cutter. This process creates small, uniform particles, as the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently sized particles that enhance the plastic's reprocessing capabilities. The precision and efficiency of this system ensure top-tier performance in plastic recycling.
Designed to minimize plastic degradation and produce superior particles, this machine line stands as a vital partner for clients recycling PP, PE, and other tough plastic materials. With its user-friendly operation, it presents a highly practical granulation recycling solution, garnering immense popularity in the realms of PP and PE recycling. Experience the transformation of waste into reusable resources with ease and efficiency.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Future and Benefits of the Plastic Recycling Industry
1. Eco-Friendly Initiatives
Mitigating Pollution: Through effective recycling, we can significantly curb the environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources.
Preserving Resources: By recycling and reusing plastics, the dependence on virgin materials decreases, conserving non-renewable resources such as oil for future generations.
2. Policy Encouragement
Governmental Push: As environmental consciousness rises globally, governments are introducing various supportive policies and regulations to foster the growth of the plastic recycling industry.
Financial Incentives: In many nations, governments are providing tax reliefs and subsidies to encourage the advancement of plastic recycling enterprises.
3. Growing Market Demand
Business Demand: With a deeper understanding of environmental responsibility, an increasing number of businesses opt for recycled plastics to lower their ecological impact.
Consumer Shift: As consumers become more eco-conscious, they are willing to spend more on products made with recycled materials, driving demand for sustainable options.
4. Technological Advancements
Enhanced Recycling Methods: Ongoing advancements in plastic recycling technologies are making the process more efficient, cost-effective, and yielding higher quality outputs.
Pioneering Applications: New material developments and processes are expanding the use of recycled plastics into diverse sectors such as construction, textiles, and more.
5. Global Perspectives
Collaborative Efforts: Worldwide, environmental organizations and businesses are forging partnerships to collectively advance the plastic recycling sector.
Standardization Efforts: The creation of international standards is pivotal in enhancing the quality and global circulation of recycled plastics.
The plastic recycling industry holds immense promise and numerous benefits. It not only combats environmental degradation and conserves resources but is also buoyed by supportive policies and market demands. With technology improving and global collaborations strengthening, the future of plastic recycling is indeed bright.
Q: How much does a plastic granulation line cost?
A: This is contingent upon the customer's required material cleanliness and production capacity. We can recommend the most efficient granulation line combination that fits within their budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one fits my requirements best?
A:Single Screw: Features a straightforward structure and low cost, ideal for ordinary plastics (e.g., single material PP, PE new materials) but less effective with mixed or impurity-laden recycled materials.
Twin Screw: Exhibits strong mixing capabilities, tailored for recycled, mixed materials (e.g., PP, PE mixed materials) or modified plastics needing additives like flame retardants, with enhanced yield and stability.
Triple Screw: Best suited for high-output, high-precision scenarios (e.g., top-tier engineering plastic granulation), though it comes at a higher cost and involves complex maintenance.
Recommendation: For recycled or modified mixed raw materials, a twin-screw granulator is advisable; if dealing with single materials and budget constraints, a single screw granulator is a sound choice.
Q: What's the production capacity hourly or daily? Is it adjustable?
A: Compact Granulator: With an efficient output of 50-200 kg/hour, this model is ideal for startups or small-scale production settings, offering the perfect balance of performance and size.
Mid-Size Granulator: Producing between 200-500 kg/h, this versatile machine is a staple in recycling and modified plastic plants, ensuring optimal productivity and reliability.
Large-Scale Granulator: Capable of processing over 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system to maximize efficiency.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, controlling the feeding speed, or altering the mold aperture for precision engineering.
Q: Can this machine handle materials with high humidity, impurities, or mixed plastics? Is pre-processing needed, such as crushing and cleaning the materials?
A: Certain equipment can accommodate a pre-drying system, like a hopper dryer. However, raw materials with high moisture content, such as unwashed recycled bottles, will require additional pre-treatment, like centrifugal dehydration, to ensure optimal performance.
Q: Does the equipment support various types of melted plastics? Is there a need to adjust the machine when switching between different raw materials?
A: The ease of processing plastics is greatly influenced by the melt index; materials with a higher melt index, such as LDPE with MI=10, exhibit greater flowability, making them easier to handle compared to HDPE with MI=2.
Q: How can the uniformity, density, and shape of the particles be effectively controlled and maintained?
A: Achieving uniform particle quality relies on the screw design, where a larger aspect ratio facilitates more uniform plasticization, paired with precise temperature control for consistency.
The methodology of cutting directly influences the particle shape:
Underwater Strip Cutting: Produces regular particles, ideal for applications with high-precision requirements, ensuring consistent quality.
Hot Cutting Grain: Offers high efficiency in production, though it may occasionally result in particles with slight burrs.
Join Forces with Us to Pioneer a Sustainable Future in Plastic Recycling Today!
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