Soft Plastic Granulation Line
Customers can delight in selecting from two-stage, three-stage, and four-stage machines, tailored to meet diverse production needs. The ingenious design ensures superior compatibility, resulting in impeccable granulation. This sophisticated granulator excels in recycling even the dirtiest waste and producing high-quality scraps. Featuring a high-torque gear box, it operates with minimal noise and flawless precision. The uniquely engineered screw enhances coordination, effectively reducing particle black spots and color discrepancies. Depending on material characteristics, it is equipped with a forceful feeding mechanism and a state-of-the-art hydraulic mesh changer, optimizing capacity and conserving energy. Furthermore, both vacuum and traditional exhaust systems efficiently extract moisture, gases, and impurities, guaranteeing a more stable extrusion process and the production of exceptional solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in consistently uniform particle size and shape, significantly enhancing the plastic's reprocessing performance.
The Machine Line is a powerhouse in reducing plastic degradation while producing superior particles. It serves as an indispensable ally for clients recycling PP, PE, and other hard material plastics. With its user-friendly operation, this practical granulation recycling system has garnered substantial popularity in the realms of PP and PE recycling, making it an integral part of contemporary recycling practices.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By embracing plastic recycling, we can significantly cut down on environmental pollution caused by plastic waste, thereby minimizing damage to our precious land and water resources.
Resource Conservation: Recycling and reusing plastics reduce the demand for virgin plastics, allowing for the conservation of non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are prioritizing environmental protection, rolling out various policies and regulations to encourage and support the flourishing growth of the plastic recycling sector.
Economic Incentives: Some nations offer tax breaks and subsidies to recycling enterprises, hence accelerating the industry’s expansion.
3. Market Demand
Enterprise Demand: As awareness for environmental stewardship rises, enterprises are increasingly opting for recycled plastics to lessen their ecological impact.
Consumer Preference: With a growing market for eco-friendly products, consumers are eager to invest more in goods made from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in plastic recycling technology are making the process more efficient, cost-effective, and yielding higher-quality outputs.
Innovative Applications: New materials and processes are allowing recycled plastics to be used in diverse areas, including construction materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental entities and businesses are collaborating more to propel the plastic recycling industry's advancement.
Standardization: The creation of global standards is enhancing the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry is poised for promising growth with significant benefits: reducing pollution, conserving resources, and bolstered by policy and market demands. As technology advances and global cooperation strengthens, a prosperous future for plastic recycling is on the horizon.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the desired cleanliness level of the output and production capacity needed. We provide tailored recommendations for the most effective granulation line combination fitting the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one best fits my needs?
A:Single Screw: Featuring a straightforward design and low cost, it's ideal for processing ordinary plastics (such as single material PP, PE new materials). However, it has limited adaptability for mixed materials or recycled materials with impurities and offers limited processing capacity.
Twin Screw: Known for robust mixing capabilities, it's well-suited for recycled materials, mixed materials (like PP, PE mixtures), or modified plastics needing additives (such as flame retardants, colorants). It delivers higher yield and stability.
Triple Screw: Typically used in scenarios demanding high output and precision (like high-end engineering plastic granulation), though it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with single materials on a limited budget, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, designed to process 50-200 kg of material per hour. Ideal for startups or small-scale production, this efficient unit offers a perfect balance of performance and economy.
Our Medium-Sized Granulator, with a processing capacity of 200-500 kg/h, is a staple in recycling plants and modified plastic facilities. It's engineered for reliability and versatility in medium-scale operations.
For large-scale needs, our Large Granulator excels with a capacity of over 500 kg/hour. Paired with a high-power motor and advanced automation system, it meets the most demanding production requirements.
Our equipment offers multiple capacity adjustment options: fine-tune your operation by modifying the screw speed, feeding speed, or mold aperture to fit your production goals.
Q: Can our system handle high humidity, impurities, or mixed plastics? Is there a need for pre-processing like crushing and cleaning?
A: Certain models integrate a pre-drying system such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, require additional pre-treatment, such as centrifugal dehydration, to ensure optimal performance.
Q: Is our equipment compatible with various types of melted plastics? What adjustments are necessary when switching between different raw materials?
A: Materials with a higher melt index (MI) offer greater flowability, making them easier to process. For instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2.
Q: What mechanisms are in place to control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is closely linked to the screw design; a larger aspect ratio can ensure more consistent plasticization. Precise temperature control further enhances uniformity.
The method of cutting directly influences particle shape:
Underwater strip cutting produces regular particles, making it ideal for applications requiring high precision.
Hot cutting grain offers high efficiency but may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, let's build a greener tomorrow with innovative solutions tailored to your recycling needs.
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