Soft Plastic Granulation Line
Customers are presented with a versatile choice between two-stage, three-stage, and four-stage machines, tailored to meet diverse production needs. This expertly engineered design ensures exceptional compatibility and superior granulation quality. The granulator excels at recycling contaminated waste and processing scraps with remarkable efficiency. Equipped with a high-torque, low-noise gearbox, it promises smooth and quiet operation. Its specially designed screw enhances coordination, effectively addressing issues related to particle black spots and color discrepancies. To maximize capacity and energy savings, the machine features forced feeding and a hydraulic mesh changer, optimized for material-specific requirements. Additionally, the incorporation of both vacuum and conventional exhaust systems significantly elevates the removal of moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and producing superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts an array of plastic raw materials, seamlessly converting them into small, uniform particles using a high-speed rotating cutter. As the plastic undergoes the cutting process, it is vigorously rotated, stirred, and rubbed, achieving a consistent size and shape of particles. This not only enhances the uniformity but significantly boosts the reprocessing performance of the plastic, making it an ideal solution for efficient waste management.
The Machine Line serves as an indispensable solution in mitigating plastic degradation while producing superior quality particles. It is a perfect ally for clients engaged in the recycling of PP, PE, and other hard material plastics. Moreover, the machine boasts user-friendly operation, establishing itself as a highly practical recycling model that has gained widespread popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The process of plastic recycling is a powerful tool in combating environmental pollution. By curbing the influx of plastic waste, it minimizes detrimental impacts on our precious land and water resources.
Resource Conservation: Embracing the recycling and repurposing of plastic products plays a vital role in diminishing the demand for virgin plastics, thereby conserving valuable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are taking decisive steps towards protecting our environment. With a plethora of policies and regulations in place, they are fervently encouraging and fostering the growth of the plastic recycling sector.
Economic Incentives: In various countries, governments are further accelerating the industry's advancement by offering enticing tax incentives and subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics to significantly cut down their ecological footprint.
Consumer Preference: There is a burgeoning demand for eco-friendly products, with consumers showing readiness to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless progress in plastic recycling technology enhances efficiency, reduces costs, and elevates the quality of the recycling process.
Innovative Applications: The advent of pioneering materials and methods is expanding the horizons for recycled plastics, finding new applications across diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses globally are coming together, forging collaborations to champion the development of the plastic recycling industry.
Standardization: The establishment of international standards plays a pivotal role in elevating the quality of recycled plastics, facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry is on the cusp of a transformative era, offering expansive prospects and unparalleled advantages. By mitigating environmental damage and conserving resources, it is being buoyed by a synergy of policy endorsements and burgeoning market demands. As technological innovations continue to unfold and global partnerships solidify, the future of the plastic recycling industry gleams with promise.
Q: What is the price of plastic granulation line?
A: The cost is variable, contingent upon the desired cleanliness level of the final material and the required production capacity. We are adept at recommending the most effective granulation line configuration tailored to the customer's budgetary considerations.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by a simple structure and low cost, it's ideal for processing standard plastics such as PP and PE new materials. However, it has limited adaptability to mixed or impurity-laden recycled materials, and its processing capacity is restricted.
Twin Screw: With robust mixing capabilities, it's well-suited for handling recycled and mixed materials, like PP and PE blends, or modified plastics requiring additives like flame retardants and colorants. It offers superior yield and stability.
Triple Screw: Typically deployed when high output and precision are paramount, as in high-end engineering plastic granulation. However, it comes with a higher cost and more complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single-materials with budget constraints, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Efficiently designed for startups and small-scale production, this unit offers a processing capacity of 50-200 kg/hour, providing an excellent balance of performance and versatility.
Medium-Sized Granulator: Perfectly suited for recycling plants and modified plastic facilities, this granulator effortlessly handles 200-500 kg/h, making it a staple for reliable and efficient mid-range operations.
Large Granulator: Equipped for major industrial demands, this powerhouse processes over 500 kg/hour, seamlessly integrating with high-power motors and sophisticated automation systems for unparalleled performance.
Adjustment Method: Fine-tune your production capacity by manipulating screw speed, feeding speed, or mold aperture for optimal performance and precision.
Q: Can the granulator handle high humidity, impurities, or mixed plastics? Are there any preprocessing requirements like crushing or cleaning?
A: Our advanced equipment can be outfitted with integrated pre-drying systems such as hopper dryers. However, additional pre-treatment like centrifugal dehydration is essential for highly humid raw materials, including unwashed recycled bottles.
Q: Does the granulator accommodate different types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The granulator's efficiency is influenced by the melt index, with higher indices resulting in better material flowability. For example, LDPE with MI=10 is simpler to process than HDPE with MI=2.
Q: How can the uniformity, density, and shape of particles be effectively controlled?
A: Particle uniformity is contingent upon screw design. A larger aspect ratio can enhance plasticization uniformity, paired with precise temperature control for consistent results.
The particle shape is dictated by the cutting method:
Underwater Strip Cutting: Delivers regular and precisely shaped particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency but may produce particles with minor burrs.
Join Us on a Path to Sustainable Plastic Recycling Solutions
Audited Supplier 
){kind=link}