Immerse yourself in the transformative world of our Soft Plastic Granulation Line, meticulously designed for processing and recycling soft plastics with unparalleled efficiency and reliability.
Our cutting-edge granulator offers unprecedented flexibility with the option to select between two-stage, three-stage, or four-stage machines, precisely engineered to meet diverse production needs. The innovative design ensures superior compatibility and exceptional granulation quality, making it an ideal choice for recycling heavily contaminated waste and scrap materials. The high-torque gear box is crafted for minimal noise and seamless operation, while the specialized screw design enhances coordination, effectively addressing the challenges of particle black spots and color discrepancies. Tailored to handle specific material properties, the granulator is equipped with advanced features such as forced feeding and a hydraulic mesh changer to maximize output and optimize energy consumption. Furthermore, the integrated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of premium solid particles.
Venture into the robust world of our Hard Plastic Granulation Line, expertly crafted for the efficient processing and recycling of hard plastics, delivering outstanding performance every time.
This high-performance Machine Line is engineered to expertly heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it meticulously transforms the molten plastic into small, uniform particles. The dynamic cutting process involves rapid rotation, stirring, and rubbing of the plastic, ensuring that the particles are consistently shaped and sized, thereby significantly enhancing the plastic's reprocessing capabilities.
Our Machine Line stands as a sentinel against plastic degradation, producing superior quality particles effortlessly. It serves as an indispensable tool for clients dedicated to recycling PP, PE, and other hard material plastics. With its user-friendly operation, it presents a highly practical granulation recycling solution, garnering widespread acclaim and popularity within the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Booming Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling to drastically mitigate plastic waste pollution. This initiative plays a crucial role in preserving our planet by minimizing damage to precious land and aquatic resources.
Resource Conservation: Recycling and reusing plastics significantly reduce the dependency on virgin materials, resulting in the preservation of non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are actively championing environmental protection, implementing a range of policies and regulations to stimulate and foster plastic recycling industry growth.
Economic Incentives: In select regions, governments offer tax incentives and financial subsidies to incentivize plastic recycling companies, further accelerating the industry's expansion.
3. Market Demand
Enterprise Demand: As corporate awareness of environmental stewardship grows, an increasing number of companies are opting for recycled plastics to diminish their ecological impact.
Consumer Preference: There's a burgeoning consumer demand for eco-friendly products, with many willing to invest more in goods crafted from recycled materials, underscoring a shift towards sustainability.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology are revolutionizing the industry, making the recycling process more efficient, cost-effective, and yielding superior quality outcomes.
Innovative Applications: Breakthrough developments in materials and processes are paving the way for recycled plastics to be used in diverse fields, from construction materials to textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are fortifying collaborations to collectively advance the plastic recycling industry's growth.
Standardization: The establishment of international standards is crucial in enhancing the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry is on the cusp of remarkable growth, offering unparalleled advantages such as reducing environmental pollution, conserving resources, and enjoying robust policy support alongside escalating market demand. As technology continuously evolves and global partnerships strengthen, we anticipate an even brighter horizon for this transformative industry.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final material and the necessary production capacity. We provide tailored recommendations for the most efficient granulation line combinations, perfectly aligned with the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option aligns best with my needs?
A:Single Screw: Offers a simple structure and low-cost solution, ideal for processing standard plastics (e.g., single material PP, PE new materials) but exhibits limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capacity.
Twin Screw: Delivers robust mixing capabilities, well-suited for handling recycled or mixed materials (e.g., PP, PE blends) and modified plastics needing additives (e.g., flame retardants, colorants), ensuring higher yield and stability.
Triple Screw: Primarily employed in high-output and high-precision scenarios (e.g., high-end engineering plastic granulation), though it entails higher costs and complex maintenance.
Suggestion: If dealing with recycled or modified mixed raw materials, a twin-screw granulator is recommended; for single raw materials and budget constraints, a single screw granulator remains an excellent choice.
Q: What is the production capacity per hour or day? Is there flexibility to adjust it?
A: Small Granulator: Ideal for budding enterprises or small-scale operations, our compact granulator offers an efficient processing capability ranging from 50 to 200 kg per hour.
Medium-Sized Granulator: This versatile machine, a staple in recycling and modified plastic facilities, boasts an impressive processing capacity of 200 to 500 kg per hour.
Large Granulator: Designed for high-demand operations, this powerful machine supports capacities above 500 kg per hour and integrates seamlessly with high-power motors and advanced automation systems.
Adjustment Method: Effortlessly tailor the granulator's capacity through adjustments to the screw speed, feeding rate, or by modifying the mold aperture, accommodating varying production needs.
Q: Can the machine process materials with high humidity, impurities, or mixed plastics? Is any pre-processing, such as crushing or cleaning, necessary?
A: While some units include an integrated pre-drying system like a hopper dryer, materials with significant moisture levels, such as unwashed recycled bottles, may require additional steps like centrifugal dehydration to ensure optimal performance.
Q: Is the granulator compatible with various melted plastic types, and are adjustments needed when switching raw materials?
A: A higher melt index enhances material flowability, making it easier to process. For instance, LDPE with an MI of 10 is more fluid and manageable compared to HDPE with an MI of 2.
Q: What methods are employed to control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio can lead to more even plasticization. Additionally, precise temperature control plays a critical role.
The particle shape is determined by the chosen cutting method:
Underwater Strip Cutting: Provides regular particles, perfect for applications demanding high precision and consistency.
Hot Cutting Grain: Offers high-efficiency processing, although it may result in particles with burrs.
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