Soft Plastic Granulation Line
Customers are invited to tailor their granulation experience with our versatile options, selecting from two-stage, three-stage, and four-stage machines to perfectly align with production demands. Ingeniously engineered for exceptional compatibility and superior granulation, our granulators are the optimal solution for recycling contaminated waste and generating high-quality scraps. Gearbox: Designed to deliver high torque with low noise and seamless operation. The innovative screw design ensures optimal compatibility, significantly reducing issues like black spots and color discrepancies in particles. Depending on material characteristics, the machine is equipped with forced feeding and a hydraulic mesh changer to enhance capacity while conserving power. Furthermore, both vacuum and conventional exhaust systems excel at removing moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and more refined solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. Throughout the precision cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, achieving consistent size and shape while enhancing the reprocessing performance of the plastic. This ensures optimal results for your recycling needs.
This innovative Machine Line is a pivotal asset in reducing plastic degradation and crafting superior-quality particles. It's an indispensable tool for clients recycling PP, PE, and other hard material plastics. Moreover, the machine is designed for simplicity and ease of operation, positioning it as a highly practical choice in granulation recycling. Its popularity in the PP and PE recycling sectors speaks volumes about its effectiveness and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unveiling the Prospects and Advantages of the Flourishing Plastic Recycling Industry
1. Environmental Protection
Combating Pollution: The innovative practice of plastic recycling is a game-changer in reducing environmental pollution caused by plastic waste, safeguarding precious land and water resources from detrimental damage.
Conserving Resources: Through the recycling and repurposing of plastic products, the demand for virgin plastics diminishes, conserving non-renewable resources like oil and supporting sustainable development.
2. Policy Support
Empowering Government Initiatives: Worldwide, governments are increasingly committing to environmental protection, rolling out a suite of supportive policies and regulations that bolster the growth of the plastic recycling industry.
Economic Motivation: In various nations, proactive governments are incentivizing the plastic recycling sector with tax benefits and subsidies, catalyzing further industry expansion.
3. Market Demand
Corporate Demand: The rising tide of environmental consciousness is leading more enterprises to opt for recycled plastics, aiming to diminish their ecological footprint and drive sustainability.
Consumer Preference: As demand swells for eco-friendly products, consumers are now more willing to invest in products crafted from recycled materials, valuing environmental integrity.
4. Technological Progress
Evolving Recycling Technology: Advances in plastic recycling technology streamline the process, enhancing efficiency, cost-effectiveness, and end-product quality, setting new industry benchmarks.
Innovative Applications: Pioneering developments in materials and processes are expanding the use of recycled plastics across diverse sectors, including construction, textiles, and beyond.
5. Global Trends
Fostering International Cooperation: Global environmental entities and enterprises are increasingly collaborating to elevate the plastic recycling industry to new heights.
Standardization Enhancements: The formulation of global standards elevates the quality of recycled plastics, enhancing their marketability and integration across international markets.
The plastic recycling industry is on a robust growth trajectory, offering unparalleled advantages such as pollution reduction and resource preservation. Supported by favorable policies and surging market demand, alongside technological advancements and amplified global partnerships, the industry is poised for an even brighter future.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final material and the specified production capacity. We offer tailored recommendations to determine the most effective granulation line combination within your budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators, and which best suits my requirements?
A:Single Screw: Featuring a straightforward structure and affordability, single screw granulators are ideal for standard plastics such as single material PP and PE. However, they exhibit limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capabilities.
Twin Screw: Known for robust mixing capabilities, twin-screw granulators are adept at handling recycled, mixed, or modified plastics that require additives like flame retardants or colorants, delivering superior yield and stability.
Triple Screw: Primarily utilized where high output and precision are imperative, such as in high-end engineering plastic granulation, although they incur higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If working with a single material and budget constraints, consider the economically sound single screw granulator.
Q: What is the adjustable hourly or daily production range?
A: Small granulator: Ideal for startups or those venturing into small-scale production, with an impressive processing capacity ranging from 50 to 200 kg per hour.
Medium sized granulator: The go-to choice for recycling plants and modified plastic facilities, efficiently handling between 200 to 500 kg/h.
Large granulator: Perfectly engineered to manage outputs above 500 kg/hour, necessitating a high-power motor and sophisticated automation systems for optimal performance.
Adjustment method: Effortless capacity modulation is achieved through precise adjustments of screw speed, feeding rate, or mold aperture.
Q: Can it adeptly handle materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required?
A: While some units are compatible with an integrated pre-drying system, such as a hopper dryer, high humidity raw materials, like unwashed recycled bottles, will benefit from additional pre-treatment measures, including centrifugal dehydration.
Q: Does it accommodate various types of melted plastics? Are equipment adjustments necessary when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability; for instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2.
Q: What are the methods to maintain the uniformity, density, and shape of the particles?
A: Particle uniformity hinges on the screw design—with a larger aspect ratio enhancing plasticization uniformity—and the precision of temperature control.
The shape of particles is influenced by the cutting technique employed:
Underwater strip cutting: Produces regular particles, ideal for high-precision applications;
Hot cutting grain: Notable for its high efficiency, although it may occasionally result in particles with burrs.
Join Forces with Us to Forge a Sustainable Future in Plastic Recycling
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