Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines tailored precisely to their production needs. This specialized design ensures exceptional compatibility and superior granulation, making the granulator an ideal choice for recycling contaminated waste and converting scraps into valuable resources. Featuring a high-torque gearbox that promises whisper-quiet, flawless operation, and a uniquely engineered screw that significantly reduces particle black spots and color discrepancies, this machine excels in efficiency. Equipped with forced feeding and a hydraulic mesh changer, it enhances capacity while conserving power. Additionally, the vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, ensuring a stable extrusion process and producing top-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts assorted plastic raw materials, deploying a high-speed rotating cutter to slice the molten plastic into small, consistently uniform particles. Throughout this meticulous cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of uniform size and shape, thus greatly enhancing their reprocessing performance and maximizing their potential for future applications.
The Machine Line is a boon for reducing plastic degradation and creating superior quality particles. It's an essential asset for clients focusing on recycling PP, PE, and other hard materials. Its user-friendly design makes operation a breeze, establishing it as a highly practical granulation recycling solution. This machine has garnered immense popularity in the PP and PE recycling fields, known for its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the powerful potential of plastic recycling to dramatically diminish environmental pollution. By transforming plastic waste into reusable resources, we can significantly mitigate the harm to our precious land and water ecosystems.
Resource conservation: Embrace sustainability with plastic recycling that reduces the need for virgin plastics, conserving non-renewable resources such as oil, and paving the way for a more sustainable future.
2. Policy support
Government promotion: Around the globe, governments are championing environmental causes, rolling out progressive policies and regulations to nurture the burgeoning plastic recycling industry.
Economic incentives: In numerous nations, governments are offering enticing tax incentives and subsidies to plastic recycling firms, fueling further industry innovation and advancement.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of businesses are embracing recycled plastics to minimize their ecological impact.
Consumer preference: The green wave is here, driving consumer demand for eco-friendly products. Shoppers are eager to invest in items crafted from recycled materials, reflecting their values and commitment to the planet.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and delivering superior quality.
Innovative applications: Explore the exciting new frontiers of recycled plastics, now applicable in diverse domains such as building materials and textiles, thanks to groundbreaking material and process innovations.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are joining forces to propel the plastic recycling industry forward through strengthened collaboration.
Standardization: The establishment of international standards is a game-changer, enhancing the quality of recycled plastics and facilitating their global trade and utilization.
The plastic recycling industry presents vast potential and remarkable benefits. It not only curtails environmental pollution and conserves resources but also garners robust support from both policy frameworks and market demand. With relentless technological innovation and robust global partnerships, the future of the plastic recycling industry is luminous and full of promise.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final product and the production capacity required. We are committed to helping customers find the most cost-effective granulation line tailored to their budgetary constraints and operational needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple design and low cost, single screw granulators are ideal for processing standard plastics like PP and PE. However, they offer limited adaptability for mixed or impurity-laden recycled materials and have a restricted processing capability.
Twin screw: With robust mixing capabilities, twin screw granulators excel in processing recycled and mixed materials, as well as modified plastics that require additives. They offer superior yield and stability, making them a versatile choice.
Triple screw: Reserved for scenarios demanding high output and precision, triple screw granulators are perfect for high-end engineering plastic granulation. Despite their higher cost and complex maintenance, they deliver unmatched performance.
Suggestion: For recycled or mixed materials, a twin-screw granulator is recommended. If dealing with single materials and budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Experience the power of precision with our Small Granulator, expertly designed for startups and small-scale production environments, offering an impressive throughput of 50-200 kg/hour. Perfect for businesses eager to make their mark with efficient, high-quality granulation.
Discover the perfect balance of size and performance with our Medium-Sized Granulator. Ideal for recycling plants or modified plastic facilities, it handles 200-500 kg/h with ease, bringing operational excellence to every plant floor.
Experience unparalleled capacity with our Large Granulator, designed to manage over 500 kg/hour. Optimized for high-power motors and advanced automation systems, it delivers exceptional results for large-scale operations.
Unlock versatile production capabilities with our advanced adjustment method. Seamlessly adjust capacity by fine-tuning the screw speed, feeding speed, or mold aperture, providing you with ultimate control over your granulation process.
Q: Can the equipment manage high humidity levels, impurities, or a mix of plastics? Are there any pre-processing steps such as crushing and cleaning required for the materials?
A: Our innovative equipment can be complemented by a pre-drying system, like a hopper dryer. However, for high humidity materials such as unwashed recycled bottles, additional pre-treatment such as centrifugal dehydration is recommended to ensure optimal results.
Q: Is the equipment adaptable to various types of melted plastics? Will I need to make adjustments when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI=10 processes more smoothly than HDPE with an MI=2. Adaptations may be necessary based on material properties to maintain efficiency.
Q: What measures are in place to control the uniformity, density, and shape of the granulated particles?
A: Achieve unparalleled particle uniformity with our precision-engineered screw design. A larger aspect ratio ensures more consistent plasticization, while our state-of-the-art temperature control accuracy guarantees consistent quality.
The precision in particle shape is achieved through our cutting-edge cutting methods:
Underwater strip cutting: Ensures regular particles, meeting high-precision requirements with ease.
Hot cutting grain: Offers high efficiency, though it may produce some burrs, ideal for less precision-dependent applications.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, let's pave the way for eco-friendly innovations and cutting-edge solutions in the world of plastic granulation.
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