Soft Plastic Granulation Line
Customers have the freedom to select from two-stage, three-stage, or four-stage machines tailored to their specific production needs. This innovative design ensures excellent compatibility and superior granulation performance. The granulator excels in recycling dirty waste and transforming scraps into valuable output. With a high-torque gearbox, you experience low noise and smooth, seamless operation. The special screw design enhances coordination, effectively resolving issues related to particle black spots and color differences. Depending on material characteristics, the machine is fitted with a forced feeding system and hydraulic mesh changer, optimizing capacity while conserving energy. Furthermore, both vacuum and conventional exhaust systems work diligently to eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the creation of robust, solid particles.
Hard Plastic Granulation Line
This advanced Machine Line revolutionizes plastic recycling by heating and melting various plastic raw materials. A high-speed rotating cutter then skillfully slices the melted plastic into small, uniform particles. During this meticulous process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles. This precision enhances the reprocessing performance of the plastic, ensuring exceptional results.
The Machine Line is an invaluable asset in reducing plastic degradation and producing superior particles, making it an ideal solution for recycling PP, PE, and other hard material plastics. Its user-friendly operation and practical design have made it a favorite in the PP and PE recycling industry. This effective granulation recycling mode stands out for its simplicity and widespread popularity, offering clients an efficient recycling experience.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By effectively diminishing environmental harm caused by plastic waste, plastic recycling significantly lessens the pollution of our land and water resources.
Resource Conservation: Embrace the power of recycling and reusing plastic products to decrease the demand for virgin plastics and preserve precious non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are spotlighting environmental protection, rolling out diverse policies and regulations to stimulate and bolster the thriving plastic recycling industry.
Economic Incentives: Across various regions, governments entice plastic recycling enterprises with tax benefits and subsidies to catalyze industry growth.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, more enterprises opt for recycled plastics, aiming to shrink their ecological footprint.
Consumer Preference: The surge in demand for eco-friendly products is palpable, with consumers ready to invest in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Continual advancements in plastic recycling technology enhance process efficiency, cost-effectiveness, and product quality.
Innovative Applications: Cutting-edge material and process developments broaden the application spectrum of recycled plastics to sectors like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are uniting efforts to propel the plastic recycling industry's advancement.
Standardization: Establishing international standards elevates the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry is poised for remarkable growth and offers a wealth of advantages. Not only does it mitigate environmental pollution and conserve resources, but it also benefits from the dual momentum of policy support and burgeoning market demand. As technology continues to progress and global cooperation solidifies, the plastic recycling industry is set for a radiant future.
Q: What is the price of plastic granulation line?
A: The price varies based on the customer's desired cleanliness level of the final output and the necessary production capacity. We're poised to recommend the optimal granulation line configuration that aligns with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, it is ideal for ordinary plastics (like single material PP, PE new materials), yet it struggles with adaptability to mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Boasting robust mixing capabilities, it's apt for recycled, mixed materials (such as PP, PE blends) or modified plastics requiring additives (like flame retardants, colorants), providing superior yield and stability.
Triple Screw: Primarily used in high output and precision scenarios (like high-end engineering plastic granulation), though it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is advised; for singular raw materials with budget constraints, a single screw granulator is also a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Designed for startups or small-scale production, this machine processes between 50-200 kg/hour. It's the perfect entry-level solution for budding recycling ventures.
Medium Sized Granulator: With a capacity of 200-500 kg/h, this robust machine is a staple in recycling plants and modified plastic facilities. It provides reliable performance for medium-scale operations.
Large Granulator: Engineered for large-scale operations, it handles over 500 kg/hour. This powerhouse requires a high-power motor and an advanced automation system to deliver maximum efficiency.
Adjustment Method: Seamlessly adjust capacity by tweaking screw speed, feeding speed, or mold aperture—giving you the flexibility to meet production demands with precision.
Q: Can it manage high humidity, impurities, or mixed plastics? Are pre-processing steps like crushing and cleaning necessary?
A: For certain equipment, a pre-drying system (like a hopper dryer) can be integrated. However, raw materials with high moisture levels, such as unwashed recycled bottles, necessitate additional pre-treatment processes, like centrifugal dehydration.
Q: Does it accommodate various melted plastic types? Is equipment adjustment required when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability (e.g., LDPE with MI=10 processes more easily than HDPE with MI=2).
Q: How do you ensure the uniformity, density, and shape of particles?
A: Particle uniformity is influenced by screw design (a larger aspect ratio ensures more consistent plasticization) and the precision of temperature control.
The particle shape is dictated by the cutting method:
Underwater Strip Cutting: Produces regular particles ideal for high-precision needs;
Hot Cutting Grain: Offers high efficiency though it may result in particles with burrs.
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