Introducing the Soft Plastic Granulation Line, a marvel of modern engineering that promises to revolutionize the way you approach plastic recycling!
Customers are empowered to tailor their production with our customizable two-stage, three-stage, and four-stage machines, designed to seamlessly meet diverse production requirements. Our cutting-edge design ensures exceptional compatibility and superior granulation results. This granulator excels in recycling even the dirtiest waste and efficiently processes all types of scrap. Equipped with a high torque gearbox, it offers low noise and smooth operation, while the uniquely engineered screw design enhances coordination, effectively mitigating issues like particle black spots and color discrepancies. Additionally, the machine's features include a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity and significantly conserving energy. Moreover, the integrated vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, paving the way for consistent extrusion and high-quality solid particles.
Explore the Hard Plastic Granulation Line, engineered specifically for turning hard plastics into consistent, reusable materials, enhancing your recycling efficiency.
This innovative Machine Line is designed to transform an array of plastic raw materials by heating and melting them, using a high-speed rotating cutter to finely cut the molten plastic into uniform, small particles. Within this process, the plastic undergoes rapid rotation, stirring, and friction, resulting in highly uniform particle size and shape. This not only improves the reprocessing performance of the plastic but also ensures a reliable and efficient manufacturing process.
Our Machine Line is a catalyst in minimizing plastic degradation, producing superior quality particles that serve as a dependable aid for clients engaged in recycling PP, PE, and other hard material plastics. Renowned for its user-friendly operation, this granulation recycling mode is practical and has garnered immense popularity in the PP, PE recycling industry for its effectiveness and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Minimizing Pollution: Embark on a transformative journey to drastically cut down on environmental pollution through efficient plastic recycling. Our innovative processes not only mitigate damage to precious land and water resources but also ensure a healthier planet for future generations.
Resource Conservation: Embrace sustainability by recycling and reusing plastic products, significantly trimming the demand for virgin plastics. This eco-friendly approach aids in saving invaluable non-renewable resources like oil, paving the way toward a more sustainable future.
2. Policy Support
Government Promotion: In a global wave of environmental consciousness, governments worldwide are spearheading initiatives with robust policies and regulations. These measures are designed to foster and support the burgeoning plastic recycling industry, encouraging sustainable practices at every turn.
Economic Incentives: To supercharge the growth of the recycling sector, some nations are rolling out enticing tax incentives and subsidies. These supportive measures provide a robust framework for plastic recycling companies to thrive and innovate.
3. Market Demand
Enterprise Demand: As eco-awareness skyrockets, enterprises are increasingly turning to recycled plastics. This shift not only reduces their environmental footprint but also aligns with the growing global trend toward sustainability.
Consumer Preference: Today's savvy consumers are driving a green revolution. With an eye on sustainability, they are willing to pay a premium for products crafted from recycled materials, signaling a dynamic shift in market demand.
4. Technological Progress
Recycling Technology: Witness the revolution in plastic recycling technology, where continuous advancements are making processes more efficient, cost-effective, and of superior quality, setting new benchmarks in the industry.
Innovative Applications: The horizon of recycled plastics is broadening with groundbreaking developments in new materials and processes. This innovation fuels their application in diverse fields like building materials, textiles, and beyond.
5. Global Trends
International Cooperation: From environmental organizations to global enterprises, a wave of collaboration is sweeping across borders. These strategic alliances aim to accelerate the evolution and adoption of the plastic recycling industry worldwide.
Standardization: The emergence of international standards is a game-changer, enhancing the quality of recycled plastics and facilitating their seamless circulation and utilization in the ever-expanding global market.
The plastic recycling industry is a beacon of opportunity, offering vast prospects and numerous advantages. It stands as a cornerstone for reducing environmental pollution and conserving resources while thriving under the impetus of policy support and market demand. As technology advances and global cooperation strengthens, the industry is poised for an exceptionally bright and sustainable future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the desired cleanliness level of the final product and the required production capacity. We tailor recommendations for an optimal granulation line combination that aligns perfectly with your budgetary needs and operational goals.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, this option is ideal for processing basic plastics like single-material PP and PE. However, it shows limitations in handling mixed or impurity-laden recycled materials and offers restricted processing capacities.
Twin Screw: Renowned for its robust mixing capabilities, this granulator excels in processing recycled materials and mixed or modified plastics, such as those requiring flame retardants or colorants. It promises higher yield and stability, making it a versatile choice.
Triple Screw: Tailor-made for high-output, high-precision scenarios like high-end engineering plastic granulation, this granulator, while costlier and complex in maintenance, delivers unparalleled precision and productivity.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. However, for single-material processing on a budget, the single screw granulator presents a robust and economical alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Designed to deliver an impressive throughput of 50-200 kg per hour, this model is the perfect choice for startups or small-scale production ventures aiming for efficiency and cost-effectiveness.
Medium sized granulator: With a processing capacity of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic manufacturing facilities, offering reliability and robust performance.
Large granulator: Capable of processing over 500 kg per hour, this powerhouse requires synchronization with a high-power motor and advanced automation systems to optimize productivity and precision.
Adjustment method: Effortlessly modulate capacity by fine-tuning the screw speed, feeding speed, or altering the mold aperture, providing flexibility to adapt to various production demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need preliminary processing such as crushing and cleaning?
A: Certain equipment models offer integration with a pre-drying system, like a hopper dryer, yet high humidity materials—such as unwashed recycled bottles—necessitate additional pre-treatment methods, such as centrifugal dehydration, to ensure optimal functioning.
Q: Does it support various types of melted plastics? Is equipment adjustment necessary when transitioning between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, meaning LDPE with an MI of 10 is notably easier to process compared to HDPE with an MI of 2, allowing for smoother transitions and minimal equipment alteration.
Q: How to maintain control over the uniformity, density, and shape of particles?
A: Achieving particle uniformity hinges on the intricate screw design, where a larger aspect ratio ensures more uniform plasticization, coupled with precise temperature control for optimal results.
The particle shape is refined by the cutting method employed:
Underwater strip cutting: Yields regular particles, ideal for high-precision applications requiring exact specifications;
Hot cutting grain: Offers high efficiency, though it may result in particles with burrs, suitable for less critical applications.
Industry Leaders: Partner with Us for a Sustainable Future in Plastic Recycling
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