Soft Plastic Granulation Line
Customers are presented with the flexibility to choose among two-stage, three-stage, or four-stage machines tailored to their production needs. Our innovative design ensures excellent compatibility and superior granulation quality. This granulator excels in recycling even the dirtiest waste and converting it into valuable scraps. Equipped with a high-torque gearbox, our system operates with low noise and remarkable smoothness. The specially crafted screw design enhances coordination, effectively addressing particle black spots and color variation issues. Tailored to material characteristics, it includes forced feeding and a hydraulic mesh changer to maximize capacity while minimizing energy usage. Additionally, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and exceptionally solid particles.
Hard Plastic Granulation Line
This advanced Machine Line is engineered to thermalize and liquefy a wide array of plastic raw materials. It then utilizes a high-speed rotating cutter to transform the molten plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which enhances the uniformity in size and shape of the plastic particles, significantly boosting their reprocessing efficiency.
The Machine Line is instrumental in minimizing plastic degradation, ensuring the production of superior particles. It serves as an indispensable aid for clients recycling PP, PE, and other hard plastic materials. Furthermore, it boasts effortless operation, positioning it as a highly practical granulation recycling mode that has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embark on an eco-friendly journey with plastic recycling, significantly slashing environmental pollution. This initiative not only safeguards our precious land and water resources but also aligns perfectly with global conservation goals.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can drastically cut down on the demand for virgin plastics. This strategic move helps preserve non-renewable resources like oil, paving the way for a more sustainable future.
2. Policy Support
Government Promotion: Nations worldwide are increasingly prioritizing environmental protection. They've rolled out numerous policies and regulations, fervently encouraging the burgeoning development of the plastic recycling industry.
Economic Incentives: In several forward-thinking countries, governments offer enticing tax incentives and subsidies to plastic recycling companies, further accelerating the industry's remarkable growth.
3. Market Demand
Enterprise Demand: As environmental consciousness soars, an increasing number of enterprises are opting for recycled plastics, keenly reducing their ecological footprint and championing sustainability.
Consumer Preference: There's a burgeoning demand for eco-friendly products, with consumers willing to pay a little extra for items crafted from recycled materials. This shift marks a significant trend towards sustainable consumption.
4. Technological Progress
Recycling Technology: The relentless advancement in plastic recycling technology is revolutionizing the industry, making the process more efficient, cost-effective, and of superior quality.
Innovative Applications: Breakthroughs in materials and processes are opening new avenues for recycled plastics, enabling their application across diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and businesses globally are intensifying their collaborative efforts, collectively driving the dynamic growth of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal, enhancing the quality of recycled plastics and facilitating their seamless circulation and utilization in the global marketplace.
The plastic recycling industry, with its sweeping prospects and notable advantages, stands as a beacon of sustainability. Not only does it mitigate pollution and conserve resources, but it also thrives on policy support and market demand. As technology advances relentlessly and global cooperation strengthens, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: The price varies based on the cleanliness level of the final material and required production capacity. We can recommend the most efficient granulation line combination tailored to the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its simple structure and low cost, it is ideal for processing ordinary plastics such as single material PP and PE. While cost-effective, it has limited adaptability to mixed or impurity-containing recycled materials, and its processing capacity is restricted.
Twin Screw: Renowned for its robust mixing capabilities, it excels in processing recycled, mixed materials, or modified plastics requiring additives. It ensures higher yields and stability, catering to more complex processing needs.
Triple Screw: Primarily used for scenarios demanding high output and precision, such as high-end engineering plastic granulation. However, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single materials with budget constraints, the single screw granulator remains a feasible choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Effortlessly process 50-200 kg/hour, ideal for startups or small-scale production ventures. Experience unparalleled efficiency!
Medium-sized granulator: Achieve 200-500 kg/hour processing capacity, a staple in recycling plants and modified plastic facilities, ensuring reliable and consistent output.
Large granulator: Masterfully handle over 500 kg/hour, designed to synchronize with high-power motors and advanced automation systems for top-tier performance.
Adjustment method: Seamlessly fine-tune capacity by modifying screw speed, adjusting feeding velocity, or altering mold aperture for maximum flexibility.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Select equipment with integrated pre-drying systems, such as hopper dryers, for optimal results. Note: highly moist materials like unwashed recycled bottles need additional pre-treatment like centrifugal dehydration.
Q: Does this support various melted plastic types? Are equipment adjustments necessary when switching between different raw materials?
A: Higher melt index materials, like LDPE with MI=10, flow and process more easily than materials like HDPE with MI=2, ensuring smoother transition and versatility.
Q: How can one control the uniformity, density, and shape of produced particles?
A: Particle uniformity hinges on the screw design, with a larger aspect ratio promoting more uniform plasticization. Precision in temperature control is also key.
Particle shape is influenced by the cutting method applied:
Underwater strip cutting: Produces regular particles for high-precision demands, ensuring superior quality.
Hot cutting granulation: Achieves high efficiency, though some burrs may be present, streamlining production.
Partner with Us for a Sustainable Future in Plastic Recycling: Together, we can make a significant impact through innovative solutions!
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