Soft Plastic Granulation Line
Customers are presented with a versatile array of options, including two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. The uniquely crafted design ensures exceptional compatibility and superior granulation outcomes. This granulator is expertly engineered to recycle challenging dirty waste and generate high-quality scraps. Gear Box: It boasts a high-torque design for ultra-quiet, seamless operation. The innovative screw design enhances coordination, effectively addressing particle black spots and color discrepancies. Optimized for material-specific characteristics, it features a forced feeding mechanism and a hydraulic mesh changer, boosting capacity and energy efficiency. Moreover, the inclusion of both vacuum and conventional exhaust systems excels at removing moisture, exhaust gases, and impurities, guaranteeing a stable extrusion process and producing premium solid particles.
Hard Plastic Granulation Line
This highly efficient Machine Line expertly heats and melts an array of plastic raw materials, deploying a high-speed rotating cutter to expertly slice the melted plastic into consistently sized, uniform particles. Throughout this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in uniformly shaped particles that significantly enhance the plastic's reprocessing performance.
This Machine Line is a pivotal asset in minimizing plastic degradation while producing superior particles, making it an invaluable partner for clients seeking to recycle PP, PE, and other hard material plastics. The machine's user-friendly operation heralds a practical and efficient granulation recycling model, garnering widespread acclaim and popularity in the realm of PP, PE recycling due to its remarkable performance and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engage in the eco-friendly revolution! Plastic recycling significantly curtails environmental pollution caused by plastic waste, preventing the devastation of invaluable land and water resources.
Resource conservation: Embrace sustainability by recycling and reusing plastic products, which decreases the need for virgin plastics and conserves precious non-renewable resources like oil.
2. Policy support
Government promotion: Worldwide governments are championing environmental protection, rolling out an array of policies and regulations to invigorate and foster the blossoming plastic recycling industry.
Economic incentives: In select nations, governments offer enticing tax incentives and generous subsidies to plastic recycling enterprises, fueling industry growth and innovation.
3. Market demand
Enterprise demand: As environmental awareness surges, more enterprises are turning to recycled plastics to minimize their ecological impact and elevate their green credentials.
Consumer preference: The burgeoning demand for eco-friendly products sees consumers ready to invest in goods made from recycled materials, reflecting a premium on sustainability.
4. Technological progress
Recycling technology: Cutting-edge advancements in recycling technology make the process more efficient, cost-effective, and yield higher-quality materials.
Innovative applications: The advent of new materials and processes paves the way for recycled plastics to be used across diverse industries, including construction and textile sectors.
5. Global Trends
International Cooperation: A unified global approach sees environmental organizations and enterprises collaborating to advance the plastic recycling industry's growth.
Standardization: International standards development refines the quality of recycled plastics, boosting their global market circulation and application.
The plastic recycling industry holds immense promise and numerous advantages. It not only tackles environmental pollution and conserves resources but also benefits from policy support and market demand. As technology advances and global cooperation intensifies, the industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and production capacity. We can expertly recommend the most efficient granulation line configuration tailored to your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: With a straightforward design and cost-effectiveness, it's ideal for processing standard plastics (such as single-material PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials and offers restricted processing capacity.
Twin screw: Possesses powerful mixing capabilities, suited for processing recycled, mixed materials (like PP, PE composites), or modified plastics requiring additive integration (such as flame retardants or colorants), offering superior yield and stability.
Triple screw: Perfect for scenarios demanding high output and precision (such as high-end engineering plastic granulation). It incurs higher costs and requires complex maintenance, reflecting its advanced capabilities.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is advised. If dealing with singular materials and a constrained budget, a single screw granulator presents a viable and economical option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, capable of efficiently processing 50-200 kg per hour, making it the ideal solution for startups or small-scale production facilities. Perfectly designed for those just beginning their journey in plastic recycling.
Discover the versatility of our Medium-Sized Granulator, processing 200-500 kg per hour. A staple in recycling plants and modified plastic facilities, it's engineered to handle medium-scale operations with ease and precision.
Experience the power of our Large Granulator, designed for operations above 500 kg per hour. This robust machine requires pairing with a high-power motor and sophisticated automation system, catering to large-scale industrial demands.
Refine your production with our flexible Adjustment Methodology. Seamlessly adjust your production capacity by tweaking the screw speed, feeding rate, or mold aperture, giving you control over the granulation process.
Q: Can our granulators effectively process plastics with high humidity, impurities, or mixed types? Is pre-processing like crushing and cleaning necessary before granulation?
A: Our advanced systems can integrate a pre-drying feature, such as a hopper dryer. However, materials with significant moisture, such as unwashed recycled bottles, may need additional pre-treatment methods like centrifugal dehydration to ensure optimal performance.
Q: How do our granulators handle different types of melted plastics? Is it necessary to adjust the machinery when switching between various raw materials?
A: Materials with a higher melt index demonstrate superior flowability. For instance, LDPE, with a melt index of 10, is simpler to process compared to HDPE, which has a melt index of 2. Our equipment is designed to accommodate such variations effortlessly.
Q: What strategies do we employ to ensure the uniformity, density, and shape of granulated particles?
A: Our particle uniformity is achieved through meticulous screw design, with a larger aspect ratio promoting consistent plasticization, alongside precise temperature control for optimal results.
The precise shape of particles is dictated by our cutting techniques:
Underwater Strip Cutting: This method guarantees regular particles, meeting high-precision specifications with ease.
Hot Cutting Grain: Known for its high efficiency, though it may occasionally result in burrs, it caters to rapid production needs.
Join Us on a Journey to a Sustainable Future in Plastic Recycling, where innovation meets eco-friendly practices. Our commitment is to lead the charge in transforming waste into resources, ensuring a greener planet for generations to come.
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