Soft Plastic Granulation Line
Unleash the power of customization with our Eco-Friendly Granulator Machine, where innovation meets sustainability! Tailor your production with our versatile two-stage, three-stage, and four-stage machines, specially designed to ensure impeccable compatibility and superior granulation. Perfectly engineered for recycling even the dirtiest waste and crafting premium scraps, our granulator boasts a high torque gear box for low noise and smooth operation. Experience excellence with our unique screw design, enhancing coordination to minimize particle black spots and color discrepancies. Equipped with advanced forced feeding and a state-of-the-art hydraulic mesh changer, our machine optimizes capacity while conserving energy. Furthermore, our cutting-edge vacuum and conventional exhaust systems are adept at eliminating moisture, exhaust gases, and impurities, guaranteeing stable extrusion and top-quality solid particles.
Hard Plastic Granulation Line
Revolutionize your plastic processing with our cutting-edge Machine Line! Witness the transformation as it heats and melts various plastic raw materials with precision. Then, the high-speed rotating cutter skillfully slices the melted plastic into small, uniform particles. This process ensures that as the plastic is rapidly rotated, stirred, and rubbed, it achieves a more consistent size and shape, drastically enhancing the reprocessing performance of the plastic. Elevate your production with our innovative technology, designed for maximum efficiency and superior results.
Our advanced machine line is your key to reducing plastic degradation and producing superior particles, making it an indispensable ally for recycling PP, PE, and other hard plastic materials. Designed for ease of operation, this practical granulation recycling mode is a favorite in the recycling industry. Experience the practicality and efficiency of our machine line, making it the preferred choice among professionals in the PP and PE recycling fields.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to drastically cut down on environmental pollution caused by plastic waste, safeguarding both land and aquatic ecosystems.
Resource conservation: By embracing the recycling of plastic products, we can significantly diminish the need for virgin plastics, thus conserving precious non-renewable resources like oil.
2. Policy support
Government promotion: Around the globe, governments are championing environmental protection, rolling out an array of policies and regulations to bolster the growth of the plastic recycling sector.
Economic incentives: In select nations, governments offer enticing tax incentives and subsidies to foster the expansion of plastic recycling enterprises.
3. Market demand
Enterprise demand: As environmental consciousness blossoms, a growing number of enterprises are opting for recycled plastics to curtail their environmental impact.
Consumer preference: The surge in demand for eco-friendly products is palpable, with consumers willing to invest more in products crafted from recycled materials.
4. Technological progress
Recycling technology: Continuous advancements in plastic recycling technology make the process more efficient, cost-effective, and produce higher quality outcomes.
Innovative applications: The advent of novel materials and processes broadens the horizon, allowing the integration of recycled plastics in various industries like construction and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are joining forces to drive the evolution of the plastic recycling industry collectively.
Standardization: The crafting of international standards is pivotal in enhancing the quality of recycled plastics and facilitating their seamless global circulation.
The plastic recycling industry presents vast prospects and profound advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and growing market demand. Technological advancements and strengthened global cooperation herald a promising future for this industry.
Q: What is the price of plastic granulation line?
A: Pricing is contingent on the desired cleanliness level of the final material and the production capacity requirements. We offer expert recommendations on the most cost-effective granulation line tailored to the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple architecture, this option is budget-friendly and ideal for standard plastics processing (like single material PP, PE). However, it lacks versatility for mixed materials or recycled materials with impurities, and has a limited processing capacity.
Twin screw: Equipped with robust mixing capabilities, it's perfect for handling recycled, mixed materials (like PP, PE mixtures) or modified plastics with additives (e.g., flame retardants, colorants), ensuring higher yield and stability.
Triple screw: Best suited for scenarios demanding high output and precision (such as high-end engineering plastic granulation). While offering superior performance, it comes with a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If the material is single and budget-constrained, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing between 50-200 kg/hour, making it ideal for startups or small-scale production needs.
Medium sized granulator: Efficiently processing 200-500 kg/h, this robust machine is a staple in recycling and modified plastic plants. It's designed for reliable performance in medium-scale operations.
Large granulator: With a capacity exceeding 500 kg/hour, this powerhouse requires a high-power motor and an advanced automation system, making it ideal for large-scale industrial applications.
Adjustment method: Tailor the granulator's capacity effortlessly by fine-tuning the screw speed, feeding speed, or altering the mold aperture, offering unmatched flexibility and control.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?
A: The system can integrate with pre-drying solutions, such as a hopper dryer. However, high humidity raw materials, like unwashed recycled bottles, necessitate additional pre-treatment such as centrifugal dehydration to ensure optimal performance.
Q: Does it support various types of melted plastics, and is there a need to adjust the equipment when changing raw materials?
A: Materials with a higher melt index, such as LDPE (MI=10), exhibit superior flowability compared to those with a lower melt index like HDPE (MI=2), which simplifies processing and enhances adaptability.
Q: What methods are used to control the uniformity, density, and shape of particles?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio promotes more uniform plasticization, while precise temperature control ensures consistency.
The particle shape is determined by the cutting method:
Underwater strip cutting: Produces regular particles, meeting high-precision demands perfectly;
Hot cutting grain: Offers high efficiency though it may result in burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co., Ltd to revolutionize the landscape of plastic recycling, contributing significantly towards an eco-friendly planet.
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