Soft Plastic Granulation Line
Customers have the flexibility to select from our range of two-stage, three-stage, and four-stage machines, tailored to meet diverse production needs. Our innovative design ensures exceptional compatibility and superior granulation quality. This granulator excels in recycling contaminated waste and producing premium scraps. Featuring a gear box with high torque, it guarantees low noise and smooth operation. The specially engineered screw design enhances coordination, effectively minimizing issues such as particle black spots and color discrepancies. To adapt to material characteristics, it incorporates both forced feeding and a hydraulic mesh changer, optimizing capacity and power efficiency. Furthermore, our vacuum and conventional exhaust systems adeptly eliminate moisture, gases, and impurities, ensuring consistently stable extrusion and the creation of top-tier solid particles.
Hard Plastic Granulation Line
Our advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the molten plastic into precise, small, and uniform particles. Throughout this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing. This meticulous process not only achieves uniform particle size and shape but also significantly enhances the reprocessing performance of the plastic, setting a new standard in granulation technology.
This Machine Line significantly mitigates plastic degradation and produces superior quality particles, making it an indispensable tool for clients recycling PP, PE, and other hard plastic materials. Its straightforward operation offers a practical granulation recycling mode, gaining immense popularity within the PP and PE recycling sectors due to its efficiency and user-friendly nature.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner planet by minimizing the environmental impact of plastic waste. Recycling plastics effectively reduces pollution and safeguards our precious land and water resources.
Resource Conservation: By giving new life to plastic products through recycling and reuse, we can significantly cut down the need for virgin plastics and conserve vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Worldwide, governments are increasingly prioritizing environmental initiatives. They are launching a range of policies and regulations aimed at nurturing and supporting the flourishing plastic recycling industry.
Economic Incentives: In various countries, government incentives such as tax breaks and subsidies are propelling the growth of companies in the plastic recycling sector, ensuring a thriving industry.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, a growing number of businesses are opting for recycled plastics, thereby reducing their ecological impact and endorsing sustainability.
Consumer Preference: The shift towards eco-friendly products is palpable, with consumers willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in recycling technology are making the process more streamlined, cost-efficient, and superior in quality, continually enhancing the capabilities of the industry.
Innovative Applications: Breakthrough innovations in materials and processes are expanding the use of recycled plastics into diverse sectors like construction and textiles, broadening their application.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are fostering collaboration to collectively advance the plastic recycling industry’s global development.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their widespread adoption and circulation in the global marketplace.
The plastic recycling industry is poised for growth, offering immense potential and benefits: it mitigates environmental harm, conserves resources, and is buoyed by robust policy support and market demand. As technology progresses and global collaboration strengthens, the industry is set for a promising future.
Q: What is the price of the plastic granulation line?
A: Pricing varies depending on the cleanliness of the desired material and the production capacity needed. We provide tailored recommendations for the most effective granulation line, ensuring alignment with the customer's budget constraints.
Q: What are the differences between single screw, twin-screw, and triple screw granulators? Which one best suits my needs?
A:Single Screw: Offers simplicity and cost efficiency, ideal for processing standard plastics like pure PP and PE. However, it has limited adaptability for mixed or impurity-laden recycled materials, and a restricted processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it's suitable for recycling and processing mixed or modified plastics with additives (such as flame retardants, colorants), offering higher yield and stability.
Triple Screw: Typically deployed in high-output and high-precision scenarios, such as superior engineering plastic granulation. While offering advanced capabilities, it comes with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is recommended. For single raw materials with budget constraints, the single screw granulator is an excellent alternative.
Q: What is the hourly or daily production range, and is it adjustable?
A: Small Granulator: Designed for emerging businesses and small-scale production, this remarkable unit offers a processing capacity of 50-200 kg/hour. Ideal for startups venturing into the realm of efficient plastic recycling.
Medium-Sized Granulator: With a robust capacity ranging from 200-500 kg/h, our medium-sized granulator stands as a staple in recycling facilities and modified plastic plants, designed to handle diverse demands with ease.
Large Granulator: For those requiring robust machinery, our large granulator exceeds 500 kg/hour in processing capability. It seamlessly integrates with high-power motors and advanced automation systems, perfect for high-volume operations.
Adjustment Method: Fine-tune your production with precision! Adjust the capacity by modulating the screw speed, feeding rate, or mold aperture for optimal performance tailored to your specific needs.
Q: Can this system tackle challenging conditions like high humidity, impurities, or a blend of plastics? Is it necessary to pre-process materials through methods like crushing and cleaning?
A: While some models include integrated pre-drying systems, like hopper dryers, exceptionally high moisture materials—such as unwashed recycled bottles—require additional steps like centrifugal dehydration to ensure efficient processing.
Q: Is the equipment compatible with various melted plastic types? Is adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with a melt index of 10 is significantly easier to process compared to HDPE with a melt index of 2, offering greater versatility and efficiency.
Q: What are the techniques to ensure uniformity, density, and the desired shape of the granulated particles?
A: The secret to particle uniformity lies in the sophisticated screw design, with a larger aspect ratio promoting consistent plasticization. Additionally, precise temperature control is crucial for achieving flawless results.
The particle shape is expertly crafted through cutting techniques:
Underwater Strip Cutting: Delivers perfectly regular particles, meeting stringent high-precision demands with excellence.
Hot Cutting Grain: Offers high efficiency with the possibility of slight burr formation, striking the right balance between speed and quality.
Join Hands With Us on the Journey to a Greener Tomorrow in Plastic Recycling
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