Soft Plastic Granulation Line: Enhance your recycling capabilities with our advanced Soft Plastic Granulation Line. This state-of-the-art line ensures efficient transformation of soft plastics into high-quality granules, ideal for various applications.
Customers are empowered with the flexibility to select between two-stage, three-stage, and four-stage machines tailored to meet their specific production needs. Our unique design guarantees exceptional compatibility and superior granulation quality. This granulator excels in recycling dirty waste and generating high-quality scraps. Gear Box: Featuring a high-torque design, it operates with minimal noise and ensures smooth performance. The specially crafted screw design facilitates improved coordination, significantly reducing particle black spots and color discrepancies. Designed to match material characteristics, it includes forced feeding and a hydraulic mesh changer, boosting capacity and energy efficiency. Additionally, both vacuum and conventional exhaust systems work synergistically to effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line: Discover our cutting-edge Hard Plastic Granulation Line, designed to meticulously process hard plastics into uniform granules. This line is perfect for applications that demand consistency and durability in plastic granules.
This Machine Line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to finely slice the molten plastic into consistently small and uniform particles. During this meticulous cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape. This results in enhanced reprocessing performance of the plastic, making it ideal for various industrial applications.
This Machine Line is a crucial asset in minimizing plastic degradation and producing superior particles. It stands as a reliable ally for clients engaged in recycling PP, PE, and other hard material plastics. Furthermore, the machine's user-friendly operation makes it a highly practical granulation recycling solution that has gained immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling! This eco-friendly practice is key to significantly curbing environmental pollution caused by plastic waste, thereby safeguarding our precious land and water resources.
Resource Conservation: By recycling and reusing plastic products, we can substantially decrease the demand for virgin plastics, thus saving valuable non-renewable resources like oil. It's a step towards sustainable resource management.
2. Policy Support
Government Promotion: Governments globally are increasingly prioritizing environmental protection, rolling out a myriad of policies and regulations to vigorously encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In various countries, governments are offering attractive tax incentives and subsidies to plastic recycling companies, driving further development in the industry.
3. Market Demand
Enterprise Demand: As the awareness of environmental protection grows, a rising number of enterprises are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: There has been a surge in demand for environmentally friendly products, with consumers increasingly willing to pay a premium for products made from recycled materials.
4. Technological Progress
Recycling Technology: Continuous advancements in plastic recycling technology are making the process more efficient, cost-effective, and yielding higher-quality outputs.
Innovative Applications: The development of novel materials and processes is expanding the application of recycled plastics into diverse fields, such as construction materials and textiles, enhancing their utility and market appeal.
5. Global Trends
International Cooperation: Environmental organizations and enterprises around the globe are intensifying collaborations to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their circulation and utilization in the global market.
The plastic recycling industry boasts vast prospects and remarkable advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and market demand. As technology continues to progress and global cooperation strengthens, the industry is poised to embrace an even brighter future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the customer's desired cleanliness of the final material and required production capacity. We can recommend the most effective granulation line combination tailored to the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one fits my needs best?
A:Single Screw: Featuring a simple structure and low cost, single screw granulators are ideal for processing standard plastics (e.g., single material PP, PE new materials). However, they have limited adaptability to mixed or impurity-laden recycled materials and a restricted processing capacity.
Twin Screw: Boasting robust mixing capabilities, twin-screw granulators are suited for recycled, mixed, or modified plastics requiring additive incorporation (e.g., flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Typically employed in scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), these granulators entail higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is single and budget constraints exist, a single screw granulator presents a viable option.
Q: What is the production range per hour or day? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg per hour, this is perfect for startups or small-scale operations, offering adjustable output to meet specific production needs.
Medium-Sized Granulator: An ideal option, processing 200-500 kg/h, making it a staple in recycling plants and modified plastic facilities. It's the perfect blend of efficiency and versatility.
Large Granulator: Designed for demanding operations, capable of processing above 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems, providing unmatched productivity.
Adjustment Method: Tailor the granulator's capacity effortlessly by tweaking the screw speed, adjusting the feed rate, or modifying the mold aperture, offering flexibility in operations.
Q: Can it manage high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for the materials?
A: Yes, some models come with integrated pre-drying systems, like a hopper dryer. However, highly humid materials, such as unwashed recycled bottles, necessitate additional pre-treatment solutions like centrifugal dehydration.
Q: Is it compatible with various types of melted plastics? Are adjustments required when switching raw materials?
A: Indeed, the melt index is crucial. The higher the melt index, the better the material flowability. For instance, LDPE with MI=10 is much easier to process than HDPE with MI=2, ensuring smooth transitions.
Q: What are the methods to maintain particle uniformity, density, and shape control?
A: Uniformity hinges on the screw design, with larger aspect ratios leading to more uniform plasticization, combined with precise temperature control to ensure consistency.
Particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision demands.
Hot Cutting Grain: Offers high efficiency but might result in burrs, suitable for less critical applications.
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