Soft Plastic Granulation Line
Customers are empowered with the flexibility to select from two-stage, three-stage, and four-stage machines, tailored to meet diverse production demands. The ingenious design assures superior compatibility and exceptional granulation quality. This granulator excels in recycling grimy waste and generating scraps with precision. Gear box: Engineered with high torque for minimal noise and seamless operation. The uniquely crafted screw design enhances coordination, effectively addressing particle black spots and color variation concerns. Depending on the material's characteristics, it is equipped with a forced feeding mechanism and hydraulic mesh changer to optimize capacity and maximize energy savings. Furthermore, both vacuum and conventional exhaust systems are adept at eliminating moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superbly solid particles.
Hard Plastic Granulation Line
This innovative Machine Line efficiently heats and melts a multitude of plastic raw materials. A high-speed rotating cutter then meticulously slices the molten plastic into consistently small and uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in uniformly sized and shaped particles. This remarkable process significantly enhances the reprocessing performance of the plastic, making it an indispensable tool in creating high-quality recycled material.
The Machine Line is expertly designed to minimize plastic degradation while producing superior quality particles. It serves as an invaluable asset for clients recycling PP, PE, and other hard material plastics. Moreover, the machine is user-friendly, representing a highly practical granulation recycling solution. Its popularity has soared in the PP, PE recycling sector due to its efficiency and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a pivotal role in diminishing the environmental blight caused by plastic debris, significantly curtailing harm to our vital land and aquatic resources.
Resource Conservation: Through the innovative recycling and repurposing of plastic products, we can substantially reduce the demand for virgin plastics, thereby conserving precious non-renewable resources such as oil.
2. Policy Support
Government Promotion: Globally, governments are placing an emphasized focus on environmental stewardship by rolling out numerous policies and directives aimed at fostering and nurturing the growth of the plastic recycling sector.
Economic Incentives: In select regions, governments offer attractive tax incentives and subsidies to plastic recycling enterprises, further jump-starting industry expansion.
3. Market Demand
Enterprise Demand: With rising ecological consciousness, an increasing number of companies are opting to integrate recycled plastics into their operations to mitigate their environmental impact.
Consumer Preference: A burgeoning demand for eco-friendly products is emerging, with consumers inclined to pay extra for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Continual advancements in plastic recycling technology are streamlining the process, making it more efficient, cost-effective, and producing higher quality outputs.
Innovative Applications: The creation of novel materials and processes is expanding the horizon for recycled plastics, allowing their application in diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are bolstering collaborative efforts to jointly advance the plastic recycling industry.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their seamless integration and utilization in the global marketplace.
The plastic recycling industry boasts expansive prospects and remarkable benefits, reducing environmental pollution, conserving resources, and gaining dual momentum from policy support and burgeoning market demand. As technology continues to evolve and global cooperation strengthens, the industry is poised for a luminous future.
Q: What is the price of the plastic granulation line?
A: The cost is influenced by the cleanliness level desired for the final material and the required production capacity. We can recommend the most efficient granulation line combination tailored to the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Characterized by its straightforward design and affordability, ideal for processing standard plastics (e.g., single-material PP, PE new materials), yet limited in handling mixed materials or recycled materials with impurities, offering constrained processing capabilities.
Twin Screw: Distinguished by powerful mixing capabilities, this option excels in processing recycled materials, mixed materials (e.g., PP, PE blends), or modified plastics requiring additive incorporation (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Predominantly used in high-output and high-precision scenarios (such as high-end engineering plastic granulation), it commands a higher cost and entails more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, for single raw materials with budget constraints, a single screw granulator serves as a practical choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this compact powerhouse is ideal for startups or small-scale production endeavors, offering efficiency and reliability in a perfectly scaled package.
Medium sized granulator: Designed to handle 200-500 kg/h, this workhorse is a staple in both recycling plants and modified plastic facilities, ensuring consistent and efficient processing capabilities.
Large granulator: With a capacity exceeding 500 kg/hour, this robust machine requires integration with a high-power motor and a sophisticated automation system to deliver unparalleled performance in large-scale operations.
Adjustment method: Effortlessly fine-tune your production capacity by adjusting parameters such as screw speed, feeding speed, or mold aperture to meet your specific needs and optimize output.
Q: Is it capable of processing materials with high humidity, impurities, or mixed plastic compositions? Also, what pre-treatments are necessary, such as crushing or cleaning?
A: Our equipment can be seamlessly integrated with a pre-drying system like a hopper dryer, although raw materials with high moisture content, such as unwashed recycled bottles, will require additional pre-treatment steps such as centrifugal dehydration for optimal results.
Q: Can the granulator accommodate various types of melted plastics, and is there a need for equipment adjustments when switching between different raw materials?
A: Materials with a higher melt index boast superior flowability, making them easier to process. For instance, LDPE with an MI of 10 offers smoother processing compared to HDPE with an MI of 2.
Q: What strategies can be employed to control and maintain the uniformity, density, and shape of the produced particles?
A: Achieving particle uniformity hinges on the precision of screw design—such as opting for a larger aspect ratio to ensure more uniform plasticization—and maintaining accurate temperature control.
The precise cutting method determines the shape of the particles:
Underwater strip cutting: This method produces regular, precisely shaped particles, making it ideal for applications with high-precision requirements.
Hot cutting grain: Offers high efficiency, though the resulting particles may feature burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with us and contribute to a greener, more sustainable world as we innovate in plastic recycling solutions.
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